China best CZPT SWC-CH Type Cardan Drive Shaft for Rolling Mill Drive Line

Product Description

Huading SWC Type Cardan Drive Shaft

No machine element other than a Cardan shaft allows power transmission of torque between spatially offset driving and driven shafts whose position can be changed during operation.
Spatial angular motion and changes in axial length are ensured by advanced constructional elements.
Thus, Cardan shafts have become an indispensable transmission component in industrial production.
 
Typical applications: Steel mill machinery, paper mill machinery, levelers, marine propulsion, pumps, amusement rides, wastewater treatment.
 
Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

♦SWC  CH Cardan Shaft Basic Parameter And Main Dimension:

Model Tactical diameter
D
mm
Nominal torque
Tn
kN·m
Fatigue
torque
Tf
kN·m
Axis rotation
β
(°)
Stretch
length
LS
mm
Lmin Size
mm
Rotary inertia
kg.m2
Weight
kg
D1
js11
D2
H7
D3 Lm n-d k t b
h9
g Lmin
 
Increase
100mm
Lmin Increase
100mm
SWC180CH1 180 20 10 ≤25 200 925 155 105 114 110 8-17 17 5 24 7 0.181 0.0070 74 2.8
SWC180CH2 700 1425 0.216 104
SWC200CH1 200 32 16 ≤15 80 720 170 120 127 135 8-17 19 5 28 16 0.276 0.0130 76 3.6
SWC200CH2 50 690 0.261 74
SWC225CH1 225 40 20 ≤15 85 710 196 135 152 120 8-17 20 5 32 9.0 0.415 0.5714 95 4.9
SWC225CH2 70 640 0.397 92
SWC250CH1 250 63 31.5 ≤15 100 795 218 150 168 140 8-19 25 6 40 12.5 0.900 0.5717 148 5.3
SWC250CH2 70 735 0.885 136
SWC285CH1 285 90 45 ≤15 120 950 245 170 194 160 8-21 27 7 40 15.0 1.826 0.571 229 6.3
SWC285CH2 80 880 1.801 221
SWC315CH1 315 125 63 ≤15 130 1070 280 185 219 180 10-23 32 8 40 15.0 3.331 0.571 346 8.0
SWC315CH2 90 980 3.163 334
SWC350CH1 350 180 90 ≤15 140 1170 310 210 267 194 10-23 35 8 50 16.0 6.215 0.2219 508 15.0
SWC350CH2 90 1070 5.824 485
SWC390CH1 390 250 125 ≤15 150 1300 345 235 267 215 10-25 40 8 70 18.0 11.125 0.2219 655 15.0
SWC390CH2 90 1200 10.763 600
SWC440CH1 440 355 180 ≤15 400 2110 390 255 325 260 16-28 42 10 80 20 22.540 0.4744 1312 21.7
SWC440CH2 800 2510 24.430 1537
SWC490CH1 490 500 250 ≤15 400 2220 435 275 325 270 16-31 47 12 90 22.5 33.970 0.4744 1554 21.7
SWC490CH2 800 2620 35.870 1779
SWC550CH1 550 710 355 ≤15 500 2585 492 320 426 305 16-31 50 12 100 22.5 72.790 1.3570 2585 34.0
SWC550CH2 1000 3085 79.570 3045

·Notice:1.Tf-Torque allowed by fatigue strength under variable load
            2. Lmin-Minimum length after shortening
            3. L-Installation length as required

 

 

Universal Joint Shafts Features:

1. We have a very complete supply chain system, and can provide over 1000 different spare parts. 

2 . Elastomer connecting in the middle;

3. Can absorb vibration, compensates for radial, axial and angular deviation;

4. Oil resistance and electrical insulation;

5. Have the same characteristic of clockwise and anticlockwise rotation;

 

Cardan Shaft Types:

We can supply you with SWP, SWC, WSD, and WS universal coupling as follows:

Welded shaft type with length compensation/ expansion joint

Short type with length compensation/ expansion joint

Short type without length compensation/ expansion joint

Long type without length compensation/ expansion joint

Double flange with length compensation/ expansion joint

Long type with big length compensation / big expansion joint

Super Short type with length compensation/ expansion joint

 

 

Our Services:

1. Design Services
Our design team has experience in Universal Joint shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

 

FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of Cardan shafts.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artwork in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Welcome to contact us for more detailed information about Cardan shafts! 

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Standard Or Nonstandard: Nonstandard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Customization:
Available

|

Customized Request

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Shipping Cost:

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

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How do drivelines ensure optimal power transfer while minimizing energy losses?

Drivelines play a crucial role in ensuring optimal power transfer from the engine to the wheels while minimizing energy losses. The design and components of the driveline system are carefully engineered to maximize efficiency and minimize power wastage. Here are some key factors that contribute to achieving optimal power transfer and minimizing energy losses within a driveline:

1. Efficient Power Transmission:

Drivelines utilize various components, such as transmissions, clutches, and torque converters, to transmit power from the engine to the wheels. These components are designed to minimize energy losses by reducing friction, improving gear mesh efficiency, and optimizing torque transfer. For example, using low-friction materials, such as roller bearings, and employing advanced gear designs, like helical or hypoid gears, can help reduce power losses due to friction and gear meshing.

2. Gear Ratio Optimization:

The selection of appropriate gear ratios is essential for achieving optimal power transfer. By choosing gear ratios that match the engine’s power characteristics and the vehicle’s driving conditions, the driveline can efficiently convert and transmit power to the wheels. Optimized gear ratios ensure that the engine operates within its optimal RPM range, reducing unnecessary power losses and improving overall efficiency.

3. Limited Slip Differentials:

In driveline systems with multiple driven wheels (such as all-wheel drive or four-wheel drive), limited slip differentials (LSDs) are often employed to distribute power between the wheels. LSDs allow for better traction by transferring torque to the wheels with more grip while minimizing energy losses. By allowing some degree of differential wheel speed, LSDs ensure power is efficiently transmitted to the wheels that can utilize it most effectively.

4. Hybrid and Electric Drivetrains:

In hybrid and electric drivetrains, driveline systems are designed to optimize power transfer and minimize energy losses specific to the characteristics of electric motors and energy storage systems. These drivetrains often utilize sophisticated power electronics, regenerative braking systems, and advanced control algorithms to efficiently manage power flow and energy regeneration, resulting in improved overall system efficiency.

5. Aerodynamic Considerations:

Drivelines can also contribute to optimal power transfer by considering aerodynamic factors. By minimizing air resistance through streamlined vehicle designs, efficient cooling systems, and appropriate underbody airflow management, drivelines help reduce the power required to overcome aerodynamic drag. This, in turn, improves overall driveline efficiency and minimizes energy losses.

6. Advanced Control Systems:

The integration of advanced control systems within drivelines allows for optimized power transfer and efficient operation. Electronic control units (ECUs) monitor various parameters such as throttle position, vehicle speed, and driving conditions to adjust power distribution, manage gear shifts, and optimize torque delivery. By continuously adapting to real-time conditions, these control systems help maximize power transfer efficiency and minimize energy losses.

7. Material Selection and Weight Reduction:

The choice of materials and weight reduction strategies in driveline components contribute to minimizing energy losses. Lightweight materials, such as aluminum or composites, reduce the overall weight of the driveline system, resulting in reduced inertia and lower power requirements. Additionally, reducing the weight of rotating components, such as driveshafts or flywheels, helps improve driveline efficiency by minimizing energy losses associated with rotational inertia.

8. Regular Maintenance and Lubrication:

Proper maintenance and lubrication of driveline components are essential for minimizing energy losses. Regular maintenance ensures that driveline components, such as bearings and gears, are in optimal condition, minimizing frictional losses. Additionally, using high-quality lubricants and maintaining appropriate lubrication levels reduces friction and wear, improving driveline efficiency.

By incorporating these design considerations and engineering techniques, drivelines can achieve optimal power transfer while minimizing energy losses. This leads to improved overall efficiency, enhanced fuel economy, and reduced environmental impact.

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How do drivelines contribute to the efficiency and performance of vehicle propulsion?

Drivelines play a crucial role in the efficiency and performance of vehicle propulsion systems. They are responsible for transmitting power from the engine to the wheels, converting rotational energy into forward motion. Drivelines contribute to efficiency and performance in several ways:

1. Power Transmission:

Drivelines efficiently transfer power from the engine to the wheels, ensuring that a significant portion of the engine’s output is converted into useful work. By minimizing power losses, drivelines maximize the efficiency of the propulsion system. High-quality driveline components, such as efficient transmissions and low-friction bearings, help optimize power transmission and reduce energy waste.

2. Gear Ratios:

Drivelines incorporate transmissions that allow for the selection of different gear ratios. Gear ratios match the engine’s torque and speed with the desired vehicle speed, enabling the engine to operate in its most efficient range. By optimizing the gear ratio based on the driving conditions, drivelines improve fuel efficiency and overall performance.

3. Torque Multiplication:

Drivelines can provide torque multiplication to enhance the vehicle’s performance during acceleration or when climbing steep gradients. Through the use of torque converters or dual-clutch systems, drivelines can increase the torque delivered to the wheels, allowing for quicker acceleration without requiring excessive engine power. Torque multiplication improves the vehicle’s responsiveness and enhances overall performance.

4. Traction and Control:

Drivelines contribute to vehicle performance by providing traction and control. Driveline components, such as differentials and limited-slip differentials, distribute torque between the wheels, improving traction and stability. This is particularly important in challenging driving conditions, such as slippery surfaces or off-road environments. By optimizing power delivery to the wheels, drivelines enhance vehicle control and maneuverability.

5. Handling and Stability:

Driveline configurations, such as front-wheel drive, rear-wheel drive, and all-wheel drive, influence the vehicle’s handling and stability. Drivelines distribute the weight of the vehicle and determine which wheels are driven. Different driveline setups offer distinct handling characteristics, such as improved front-end grip in front-wheel drive vehicles or enhanced cornering stability in rear-wheel drive vehicles. By optimizing the driveline configuration for the vehicle’s intended purpose, manufacturers can enhance handling and stability.

6. Hybrid and Electric Propulsion:

Drivelines are integral to hybrid and electric vehicle propulsion systems. In hybrid vehicles, drivelines facilitate the seamless transition between the engine and electric motor power sources, optimizing fuel efficiency and performance. In electric vehicles, drivelines transmit power from the electric motor(s) to the wheels, ensuring efficient and smooth acceleration. By incorporating drivelines specifically designed for hybrid and electric vehicles, manufacturers can maximize the efficiency and performance of these propulsion systems.

7. Weight Optimization:

Drivelines contribute to overall vehicle weight optimization. By using lightweight materials, such as aluminum or carbon fiber, in driveline components, manufacturers can reduce the overall weight of the propulsion system. Lighter drivelines help improve fuel efficiency, handling, and vehicle performance by reducing the vehicle’s mass and inertia.

8. Advanced Control Systems:

Modern drivelines often incorporate advanced control systems that enhance efficiency and performance. Electronic control units (ECUs) monitor various parameters, such as engine speed, vehicle speed, and driver inputs, to optimize power delivery and adjust driveline components accordingly. These control systems improve fuel efficiency, reduce emissions, and enhance overall drivability.

By optimizing power transmission, utilizing appropriate gear ratios, providing torque multiplication, enhancing traction and control, improving handling and stability, supporting hybrid and electric propulsion, optimizing weight, and incorporating advanced control systems, drivelines significantly contribute to the efficiency and performance of vehicle propulsion systems. Manufacturers continually strive to develop driveline technologies that further enhance these aspects, leading to more efficient and high-performing vehicles.

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Which industries and vehicles commonly use drivelines for power distribution?

Drivelines are widely used in various industries and vehicles for power distribution. They play a crucial role in transmitting power from the engine or power source to the driven components, enabling motion and torque transfer. Here’s a detailed explanation of the industries and vehicles that commonly utilize drivelines for power distribution:

1. Automotive Industry: The automotive industry extensively utilizes drivelines in passenger cars, commercial vehicles, and off-road vehicles. Drivelines are a fundamental component of vehicles, enabling power transmission from the engine to the wheels. They are found in a range of vehicle types, including sedans, SUVs, pickup trucks, vans, buses, and heavy-duty trucks. Drivelines in the automotive industry are designed to provide efficient power distribution, enhance vehicle performance, and ensure smooth acceleration and maneuverability.

2. Agricultural Industry: Drivelines are essential in the agricultural industry for various farming machinery and equipment. Tractors, combines, harvesters, and other agricultural machinery rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in agricultural equipment often incorporate power take-off (PTO) units, allowing the connection of implements such as plows, seeders, and balers. These drivelines are designed to handle high torque loads, provide traction in challenging field conditions, and facilitate efficient farming operations.

3. Construction and Mining Industries: Drivelines are extensively used in construction and mining equipment, where they enable power distribution and mobility in heavy-duty machinery. Excavators, bulldozers, wheel loaders, dump trucks, and other construction and mining vehicles rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in these industries are designed to withstand rigorous operating conditions, deliver high torque and traction, and provide the necessary power for excavation, hauling, and material handling tasks.

4. Industrial Equipment: Various industrial equipment and machinery utilize drivelines for power distribution. This includes material handling equipment such as forklifts and cranes, industrial trucks, conveyor systems, and industrial vehicles used in warehouses, factories, and distribution centers. Drivelines in industrial equipment are designed to provide efficient power transmission, precise control, and maneuverability in confined spaces, enabling smooth and reliable operation in industrial settings.

5. Off-Road and Recreational Vehicles: Drivelines are commonly employed in off-road and recreational vehicles, including all-terrain vehicles (ATVs), side-by-side vehicles (UTVs), dirt bikes, snowmobiles, and recreational boats. These vehicles require drivelines to transfer power from the engine to the wheels, tracks, or propellers, enabling off-road capability, traction, and water propulsion. Drivelines in off-road and recreational vehicles are designed for durability, performance, and enhanced control in challenging terrains and recreational environments.

6. Railway Industry: Drivelines are utilized in railway locomotives and trains for power distribution and propulsion. They are responsible for transmitting power from the locomotive’s engine to the wheels or driving systems, enabling the movement of trains on tracks. Drivelines in the railway industry are designed to handle high torque requirements, ensure efficient power transfer, and facilitate safe and reliable train operation.

7. Marine Industry: Drivelines are integral components in marine vessels, including boats, yachts, ships, and other watercraft. Marine drivelines are used for power transmission from the engine to the propellers or water jets, providing thrust and propulsion. They are designed to withstand the corrosive marine environment, handle high torque loads, and ensure efficient power transfer for marine propulsion.

These are some of the industries and vehicles that commonly rely on drivelines for power distribution. Drivelines are versatile components that enable efficient power transmission, mobility, and performance across a wide range of applications, contributing to the functionality and productivity of various industries and vehicles.

China best CZPT SWC-CH Type Cardan Drive Shaft for Rolling Mill Drive LineChina best CZPT SWC-CH Type Cardan Drive Shaft for Rolling Mill Drive Line
editor by CX 2023-12-26