Product Description
Product Description
| Business type | Factory/manufacturer |
|
Service |
CNC machining |
| Turning and milling | |
| CNC turning | |
| OEM parts | |
|
Material |
(1) Aluminum:AL 6061-T6,6063,7075-T |
| (2)Stainless steel:303,304,316L,17-4(SUS630) | |
| (3)Steel:4140,Q235,Q345B,20#,45# | |
| (4)Titanium:TA1,TA2/GR2,TA4/GR5,TC4,TC18 | |
| (5)Brass:C36000(HPb62),C37700(HPb59),C26800(H68) | |
| (6)Copper, bronze, magnesium alloy, Delan, POM, acrylic, PC, etc. | |
| Service | OEM/ODM avaliable |
|
Finish |
Sandblasting, anodizing, Blackenning, zinc/Nickl plating, Poland |
| Powder coating, passivation PVD plating titanium, electrogalvanization | |
| Chrome plating, electrophoresis, QPQ | |
| Electrochemical polishing, chrome plating, knurling, laser etching Logo | |
| Major equipment | CNC machining center (milling machine), CNC lathe, grinding machine |
| Cylindrical grinding machine, drilling machine, laser cutting machine | |
| Graphic format | STEP, STP, GIS, CAD, PDF, DWG, DXF and other samples |
| Tolerance | +/-0.003mm |
| Surface roughness | Ra0.1~3.2 |
| Inspection | Complete testing laboratory with micrometer, optical comparator, caliper vernier, CMM |
| Depth caliper vernier, universal protractor, clock gauge, internal Celsius gauge |
Detailed Photos
Product Parameters
| MATERIAL AVAILABLE | |||||
| Aluminum | Stainless Steel | Brass | Copper | Plastic | Iron |
| AL2571 | SS201 | C22000 | C15710 | POM | Q235 |
| ALA380 | SS301 | C24000 | C11000 | PEEK | Q345B |
| AL5052 | SS303 | C26000 | C12000 | PVC | 1214 / 1215 |
| AL6061 | SS304 | C28000 | C12200 | ABS | 45# |
| AL6063 | SS316 | C35600 | etc. | Nylon | 20# |
| AL6082 | SS416 | C36000 | PP | 4140 / 4130 | |
| AL7075 | etc. | C37000 | Delrin | 12L14 | |
| etc. | etc. | etc. | etc. | ||
| SURFACE TREATMENT | |||||
| Aluminum Parts | Stainless Steel Parts | Steel Parts | Brass Parts | ||
| Clear Anodized | Polishing | Zinc Plating | Nickel Plating | ||
| Color Anodized | Passivating | Oxide black | chrome plating | ||
| Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black | ||
| Chemical Film | Laser engraving | Powder Coated | Powder coated | ||
| Brushing | Electrophoresis black | Heat treatment | Gold plating | ||
| Polishing | Oxide black | Chrome Plating | etc. | ||
| Chroming | etc | etc | |||
| etc | |||||
| TOLERANCE | |||||
| The smallest tolerance can reach +/-0.001mm or as per drawing request. | |||||
| DRAWING FORMAT | |||||
| PFD | Step | Igs | CAD | Solid | etc |
Packaging & Shipping
Company Profile
HangZhou Shinemotor Co.,Ltd located in HangZhou City, ZheJiang Province of China.
Mainly specializes in developing, manufacturing and selling all kinds of customized metal and plastic parts.
Our factory pass SGS, ISO9001/ ISO9001/ ISO14001 verification, parts can be widely used in the fields of automobile,
medical instruments, electronic communications, industrial and consumer applications and so on.
We have introduced a series of advanced and high performance production equipment imported from Japan and ZheJiang :
High precision cnc lathes, 5/6 axis cnc machining centers, plane grinding & centerless grinding machines,
stamping machines, wire cut machines, EDM and many other high-precision CNC equipment.
Our inspection equipment includes: projector, 2D, 2.5D, CMM, hardness testing machine, tool microscope, etc.
We dedicated to developing and producing kinds of brass, aluminum, steel, stainless steel
And plastic machining parts, stamping parts, and also mould design and manufacturing.
We firmly hold the concept of ” customer is the first, honesty is the basic, accrete win-win “.
Dedicated to providing you with high-quality products and excellent service!
We sincerely look CHINAMFG to creating a better future by mutually beneficial cooperation with you.
FAQ
1. Are you a factory or a trading company?
A: We are a factory which has been specialized in cnc machining & automatic manufacturing for more than 10 years.
2. Where is your factory and how can I visit it?
A: Our factory is located in HangZhou city and you can get more detailed information by browsing our website.
3. How long can I get some samples for checking and what about the price?
A: Normally samples will be done within 1-2 days (automatic machining parts) or 3-5 day (cnc machining parts).
The sample cost depends on all information (size, material, finish, etc.).
We will return the sample cost if your order quantity is good.
4. How is the warranty of the products quality control?
A: We hold the tightend quality controlling from very begining to the end and aim at 100% error free.
5.How to get an accurate quotation?
♦ Drawings, photos, detailed sizes or samples of products.
♦ Material of products.
♦ Ordinary purchasing quantity.
♦ Quotation within 1~6 hours
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Soft Wire Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do manufacturers ensure the compatibility of PTO drivelines with diverse equipment?
Manufacturers employ various methods and considerations to ensure the compatibility of PTO (Power Take-Off) drivelines with diverse equipment. Here are the key factors they take into account:
1. Standardization:
– PTO drivelines are built according to standardized specifications and dimensions. Manufacturers adhere to industry standards and guidelines, such as those set by organizations like the American Society of Agricultural and Biological Engineers (ASABE) and the International Organization for Standardization (ISO). These standards define key parameters like shaft dimensions, connection types, torque ratings, and safety requirements. By following these standards, manufacturers ensure that their PTO drivelines can be easily interchanged and connected with diverse equipment that adheres to the same standards.
2. Compatibility Testing:
– Manufacturers conduct extensive compatibility testing to verify the performance and suitability of their PTO drivelines with different types of equipment. This testing involves connecting the drivelines to various implements, machines, and power sources to assess factors like power transfer efficiency, alignment, torque handling, and safety. Compatibility testing helps identify any issues or limitations that may arise when connecting the drivelines to different equipment. Manufacturers can then make necessary adjustments or recommendations to ensure optimal compatibility.
3. Application-Specific Design:
– Manufacturers often design PTO drivelines with specific applications in mind. They consider the requirements and operating conditions of various equipment categories, such as agricultural machinery, construction equipment, or industrial machinery. Manufacturers may offer different models or configurations of PTO drivelines tailored to these specific applications. For example, agricultural PTO drivelines may have features like enhanced dust resistance, rugged construction, and additional safety measures, while industrial PTO drivelines may prioritize high torque capacity and durability for heavy-duty applications. By designing drivelines with application-specific considerations, manufacturers ensure that their products meet the unique demands of diverse equipment types.
4. Consultation and Collaboration:
– Manufacturers maintain close relationships and collaborations with equipment manufacturers and suppliers. This collaboration allows them to exchange information about equipment requirements and driveline specifications. By understanding the specific needs of different equipment, manufacturers can develop PTO drivelines that align with those requirements. They may also provide technical support and guidance to equipment manufacturers regarding the selection and integration of PTO drivelines into their products. This consultation and collaboration foster compatibility and ensure that the drivelines are suitable for the intended equipment.
5. Documentation and Guidelines:
– Manufacturers provide detailed documentation, user manuals, and guidelines that outline the compatibility aspects of their PTO drivelines. These resources specify the recommended equipment types, connection methods, torque limits, and other important considerations for proper integration. Operators and equipment manufacturers can refer to these documents to ensure the compatibility of the PTO drivelines with diverse equipment. Manufacturers may also offer technical support or customer service channels to address any compatibility-related questions or concerns.
6. Ongoing Research and Development:
– Manufacturers continuously invest in research and development to improve the compatibility of their PTO drivelines with evolving equipment technologies. They stay updated with industry trends, technological advancements, and changing equipment requirements. This allows them to adapt and innovate their driveline designs, materials, and manufacturing processes to ensure ongoing compatibility with new and emerging equipment types and applications.
In summary, manufacturers ensure the compatibility of PTO drivelines with diverse equipment through standardization, compatibility testing, application-specific design, consultation and collaboration with equipment manufacturers, documentation and guidelines, and ongoing research and development. These efforts enable manufacturers to provide drivelines that effectively and safely interface with a wide range of equipment, promoting seamless integration and reliable power transfer.
Can PTO drivelines be customized for specific machinery and power requirements?
Yes, PTO (Power Take-Off) drivelines can be customized to meet the specific machinery and power requirements of different applications. Manufacturers often offer customization options to ensure optimal integration and performance. Here are the key aspects of customization for PTO drivelines:
1. Length and Sizing:
– PTO drivelines can be customized in terms of length and sizing to fit specific machinery and equipment. Different machines may have varying distances between the power source and the driven component, requiring a specific length of the driveline. Manufacturers can create drivelines with custom lengths or provide adjustable telescopic designs to accommodate different equipment configurations. Additionally, the diameter and torque capacity of the driveline can be tailored to match the power requirements of the machinery.
2. Connection Types:
– PTO drivelines can be customized to include specific connection types to match the requirements of the machinery. Different equipment may utilize various connection methods, such as splined shafts, clamping mechanisms, or quick couplers. Manufacturers can design and provide drivelines with compatible connection interfaces to ensure a secure and efficient connection between the power source and the driven equipment. Customization in connection types allows for seamless integration and easy interchangeability.
3. Torque Handling:
– PTO drivelines can be customized to handle specific torque requirements of machinery. Different applications may demand varying levels of torque transmission, depending on the power demands of the driven equipment. Manufacturers can design the driveline components, such as the shafts, universal joints, and yokes, with materials and dimensions that can withstand the required torque levels. Customized torque handling capabilities ensure optimal power transfer and prevent driveline failures or damage.
4. Application-Specific Features:
– PTO drivelines can be customized to include application-specific features based on the machinery requirements. For example, agricultural machinery may require drivelines with enhanced dust protection or sealing to prevent contamination. Construction equipment may need drivelines with additional ruggedness or protection against impact and debris. Manufacturers can incorporate these features into the driveline design to ensure compatibility and durability in specific applications.
5. Safety Considerations:
– Customization of PTO drivelines also takes into account safety considerations specific to the machinery. Depending on the application and industry standards, manufacturers can integrate safety features such as guards, shields, or emergency stop mechanisms to protect operators from potential hazards associated with the driveline components. Customization ensures that the driveline system meets the safety requirements and regulations of the machinery it will be used with.
6. Collaboration with Equipment Manufacturers:
– Manufacturers often collaborate closely with equipment manufacturers to customize PTO drivelines for specific machinery. This collaboration involves sharing information about the machinery’s power requirements, mounting configurations, and other specifications. By working together, manufacturers can tailor the design and characteristics of the PTO driveline to seamlessly integrate with the equipment, ensuring compatibility, performance, and safety.
In summary, PTO drivelines can be customized to meet the specific machinery and power requirements of different applications. Customization options include length and sizing adjustments, compatibility with specific connection types, torque handling capabilities, application-specific features, safety considerations, and collaboration with equipment manufacturers. By offering customization, manufacturers can provide PTO drivelines that are precisely tailored to the needs of the machinery, enabling efficient power transfer and optimal performance.
What benefits do PTO drivelines offer for tasks like tilling, mowing, and harvesting?
PTO (Power Take-Off) drivelines offer several benefits for tasks like tilling, mowing, and harvesting in agricultural operations. These benefits contribute to increased efficiency, improved productivity, and enhanced performance in these specific tasks. Let’s explore the advantages that PTO drivelines provide for each of these tasks:
Tilling:
1. Powerful and Efficient Operation: PTO drivelines enable tilling equipment, such as rotary tillers or disc harrows, to efficiently break up and prepare the soil for planting. The rotational power transmitted through the PTO shaft provides the necessary force for the tines or blades of the tiller to penetrate the soil, ensuring thorough tillage and soil preparation.
2. Uniform and Consistent Tilling: PTO-driven tillers offer consistent and uniform tilling depth and quality throughout the field. The power generated by the power source is evenly distributed through the PTO driveline, resulting in uniform tilling across the entire working width of the implement. This helps create an optimal seedbed for planting, promoting seed germination and crop growth.
3. Versatility and Adjustability: PTO drivelines allow for the use of different types and sizes of tillage implements, providing flexibility and adaptability to varying soil conditions and farming practices. Operators can easily attach and detach different tillage equipment to the PTO shaft, enabling them to switch between implements based on the specific requirements of the soil and crops.
Mowing:
1. Efficient Cutting: PTO-driven mowers, whether rotary or flail mowers, provide efficient cutting performance. The high rotational speed and power transmitted through the PTO driveline enable the mower blades to effectively cut through grass, weeds, or crops, resulting in a well-maintained and visually appealing appearance of the mowed area.
2. Wide Coverage and Reduced Time: PTO-driven mowers typically have wide cutting widths, allowing operators to cover a larger area in less time. This reduces the overall mowing time, increasing efficiency and productivity. The power transmitted through the PTO driveline facilitates the swift operation of the mower, ensuring efficient cutting even in dense vegetation.
3. Adjustable Cutting Height: PTO drivelines allow for easy adjustment of the cutting height of the mower. Operators can modify the height of the mower deck or attachment, ensuring precise cutting based on the desired aesthetic or functional requirements. This flexibility in cutting height adjustment enhances the versatility of PTO-driven mowers for various applications, such as maintaining lawns, meadows, or pastures.
Harvesting:
1. Powerful Harvesting: PTO drivelines provide the necessary power to operate harvesting equipment, such as combines, forage harvesters, or balers. The high torque and rotational power transmitted through the PTO shaft enable efficient harvesting of crops, ensuring smooth operation and reduced crop loss during the process.
2. Improved Harvesting Capacity: PTO-driven harvesting equipment often features wider headers or cutting widths, allowing for increased harvesting capacity. The power transferred through the PTO driveline enables the equipment to cover a larger area, improving overall harvesting efficiency and reducing the time required to complete the task.
3. Integration with Other Equipment: PTO drivelines facilitate the integration of various harvesting equipment with other implements or attachments. For example, a PTO-driven combine harvester can be equipped with a straw chopper or a grain cart, which can be powered by the same PTO driveline. This integration enhances the efficiency of the overall harvesting process and simplifies the logistics of crop collection and storage.
In summary, PTO drivelines offer several benefits for tasks like tilling, mowing, and harvesting. They provide powerful and efficient operation, uniform and consistent performance, versatility and adjustability, wide coverage and reduced time, adjustable cutting height, and increased harvesting capacity. These advantages contribute to improved efficiency, productivity, and performance in agricultural operations, helping farmers achieve optimal results in these critical tasks.
editor by CX 2024-04-10
China Best Sales Custom CNC Machining Turning Spline Bolt Nut Hollow Threaded Spindle Gear Steel Propeller Drive Shaft of Motorcycle Electric Motor Auto Generator Transmission Drive Line
Product Description
| Basic Info. of Our Customized CNC Machining Parts | |
| Quotation | According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.) |
| Tolerance | +/-0.005 – 0.01mm (Customizable) |
| Surface Roughness | Ra0.2 – Ra3.2 (Customizable) |
| Materials Available | Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc. |
| Surface Treatment | Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc. |
| Processing | Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc. |
| Testing Equipment | Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine |
| Drawing Formats | PRO/E, Auto CAD, CZPT Works , UG, CAD / CAM / CAE, PDF |
| Our Advantages | 1.) 24 hours online service & quickly quote and delivery. 2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015. 3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience. 4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc. 5.) We can provide customized assembly services for those customers who have assembly needs. |
| Available Material | |
| Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, etc. |
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc. |
| Copper | C11000, C12000,C12000, C36000 etc. |
| Aluminum | A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
| Others | Various types of Titanium alloy, Rubber, Bronze, etc. |
| Available Surface Treatment | |
| Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving, etc. |
| Steel | Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc. |
| Aluminum parts | Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc. |
| Plastic | Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc. |
FAQ:
Q1: Are you a trading company or a factory?
A1: We are a factory
Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.
Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.
Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also provide design and drawing services. You need to provide samples or sketches.
Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.
Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, RoHS, GS, ISO9001 |
|---|---|
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Material: | Metal |
| Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
| Tolerance: | +/-0.005 – 0.01mm |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What factors should be considered when designing an efficient driveline system?
Designing an efficient driveline system involves considering various factors that contribute to performance, reliability, and overall system efficiency. Here are the key factors that should be considered when designing an efficient driveline system:
1. Power Requirements:
The power requirements of the vehicle play a crucial role in designing an efficient driveline system. It is essential to determine the maximum power output of the engine and ensure that the driveline components can handle and transfer that power efficiently. Optimizing the driveline for the specific power requirements helps minimize energy losses and maximize overall efficiency.
2. Weight and Packaging:
The weight and packaging of the driveline components have a significant impact on system efficiency. Lightweight materials and compact design help reduce the overall weight of the driveline, which can improve fuel efficiency and vehicle performance. Additionally, efficient packaging ensures that driveline components are properly integrated, minimizing energy losses and maximizing available space within the vehicle.
3. Friction and Mechanical Losses:
Minimizing friction and mechanical losses within the driveline system is crucial for achieving high efficiency. Frictional losses occur at various points, such as bearings, gears, and joints. Selecting low-friction materials, optimizing lubrication systems, and implementing efficient bearing designs can help reduce these losses. Additionally, employing advanced gear designs, such as helical or hypoid gears, can improve gear mesh efficiency and reduce power losses.
4. Gear Ratios and Transmission Efficiency:
The selection of appropriate gear ratios and optimizing transmission efficiency greatly impacts driveline efficiency. Gear ratios should be chosen to match the vehicle’s power requirements, driving conditions, and desired performance characteristics. In addition, improving the efficiency of the transmission, such as reducing gear mesh losses and enhancing hydraulic or electronic control systems, can contribute to overall driveline efficiency.
5. Aerodynamic Considerations:
Aerodynamics play a significant role in a vehicle’s overall efficiency, including the driveline system. Reducing aerodynamic drag through streamlined vehicle design, efficient cooling systems, and appropriate underbody airflow management can enhance driveline efficiency by reducing the power required to overcome air resistance.
6. System Integration and Control:
Efficient driveline design involves seamless integration and control of various components. Employing advanced control systems, such as electronic control units (ECUs), can optimize driveline operation by adjusting power distribution, managing gear shifts, and optimizing torque delivery based on real-time driving conditions. Effective system integration ensures smooth communication and coordination between driveline components, improving overall efficiency.
7. Environmental Considerations:
Environmental factors should also be taken into account when designing an efficient driveline system. Considerations such as emissions regulations, sustainability goals, and the use of alternative power sources (e.g., hybrid or electric drivetrains) can influence driveline design decisions. Incorporating technologies like regenerative braking or start-stop systems can further enhance efficiency and reduce environmental impact.
8. Reliability and Durability:
Designing an efficient driveline system involves ensuring long-term reliability and durability. Selecting high-quality materials, performing thorough testing and validation, and considering factors such as thermal management and component durability help ensure that the driveline system operates efficiently over its lifespan.
By considering these factors during the design process, engineers can develop driveline systems that are optimized for efficiency, performance, and reliability, resulting in improved fuel economy, reduced emissions, and enhanced overall vehicle efficiency.
How do drivelines handle variations in speed and direction during operation?
Drivelines are designed to handle variations in speed and direction during operation, enabling the efficient transfer of power from the engine to the wheels. They employ various components and mechanisms to accommodate these variations and ensure smooth and reliable power transmission. Let’s explore how drivelines handle speed and direction variations:
1. Transmissions:
Transmissions play a crucial role in managing speed variations in drivelines. They allow for the selection of different gear ratios to match the engine’s torque and speed with the desired vehicle speed. By shifting gears, the transmission adjusts the rotational speed and torque delivered to the driveline, enabling the vehicle to operate effectively at various speeds. Transmissions can be manual, automatic, or continuously variable, each with its own mechanism for achieving speed variation control.
2. Clutches:
Clutches are used in drivelines to engage or disengage power transmission between the engine and the driveline components. They allow for smooth engagement during startup and shifting gears, as well as for disconnecting the driveline when the vehicle is stationary or the engine is idling. Clutches facilitate the control of speed variations by providing a means to temporarily interrupt power flow and smoothly transfer torque between rotating components.
3. Differential:
The differential is a key component in drivelines, particularly in vehicles with multiple driven wheels. It allows the wheels to rotate at different speeds while maintaining power transfer. When a vehicle turns, the inside and outside wheels travel different distances and need to rotate at different speeds. The differential allows for this speed variation by distributing torque between the wheels, ensuring smooth operation and preventing tire scrubbing or driveline binding.
4. Universal Joints and CV Joints:
Universal joints and constant velocity (CV) joints are used in drivelines to accommodate variations in direction. Universal joints are typically employed in drivelines with a driveshaft, allowing for the transmission of rotational motion even when there is an angular misalignment between the driving and driven components. CV joints, on the other hand, are used in drivelines that require constant velocity and smooth power transfer at varying angles, such as front-wheel drive vehicles. These joints allow for a consistent transfer of torque while accommodating changes in direction.
5. Transfer Cases:
In drivelines with multiple axles or drivetrains, transfer cases are used to distribute power and torque to different wheels or axles. Transfer cases are commonly found in four-wheel drive or all-wheel drive systems. They allow for variations in speed and direction by proportionally distributing torque between the front and rear wheels, or between different axles, based on the traction requirements of the vehicle.
6. Electronic Control Systems:
Modern drivelines often incorporate electronic control systems to further enhance speed and direction control. These systems utilize sensors, actuators, and computer algorithms to monitor and adjust power distribution, shift points, and torque delivery based on various inputs, such as vehicle speed, throttle position, wheel slip, and road conditions. Electronic control systems enable precise and dynamic management of speed and direction variations, improving traction, fuel efficiency, and overall driveline performance.
By integrating transmissions, clutches, differentials, universal joints, CV joints, transfer cases, and electronic control systems, drivelines effectively handle variations in speed and direction during operation. These components and mechanisms work together to ensure smooth power transmission, optimized performance, and enhanced vehicle control in a wide range of driving conditions and applications.
What benefits do drivelines offer for different types of vehicles and equipment?
Drivelines offer several benefits for different types of vehicles and equipment across various industries. They play a critical role in power transmission, mobility, efficiency, and overall performance. Here’s a detailed explanation of the benefits drivelines offer for different types of vehicles and equipment:
1. Power Transmission: Drivelines are designed to efficiently transmit power from the engine or power source to the driven components, such as wheels, tracks, implements, or machinery. They ensure the smooth transfer of torque, allowing vehicles and equipment to generate the necessary power for propulsion, lifting, hauling, or other tasks. By effectively transmitting power, drivelines maximize the performance and productivity of vehicles and equipment.
2. Mobility and Maneuverability: Drivelines enable vehicles and equipment to achieve mobility and maneuverability across various terrains and working conditions. By transmitting power to the wheels or tracks, drivelines provide the necessary traction and control to overcome obstacles, navigate uneven surfaces, and operate in challenging environments. They contribute to the overall stability, handling, and agility of vehicles and equipment, allowing them to move efficiently and safely.
3. Versatility and Adaptability: Drivelines offer versatility and adaptability for different types of vehicles and equipment. They can be designed and configured to meet specific requirements, such as front-wheel drive, rear-wheel drive, four-wheel drive, or all-wheel drive systems. This flexibility allows vehicles and equipment to adapt to various operating conditions, including normal roads, off-road terrains, agricultural fields, construction sites, or industrial facilities. Drivelines also accommodate different power sources, such as internal combustion engines, electric motors, or hybrid systems, enhancing the adaptability of vehicles and equipment.
4. Efficiency and Fuel Economy: Drivelines contribute to efficiency and fuel economy in vehicles and equipment. They optimize power transmission by utilizing appropriate gear ratios, minimizing energy losses, and improving overall system efficiency. Drivelines with advanced technologies, such as continuously variable transmissions (CVTs) or automated manual transmissions (AMTs), can further enhance efficiency by continuously adjusting gear ratios based on load and speed conditions. Efficient driveline systems help reduce fuel consumption, lower emissions, and maximize the operational range of vehicles and equipment.
5. Load Carrying Capacity: Drivelines are designed to handle and transmit high torque and power, enabling vehicles and equipment to carry heavy loads. They incorporate robust components, such as heavy-duty axles, reinforced drive shafts, and durable differentials, to withstand the demands of load-bearing applications. Drivelines ensure the reliable transmission of power, allowing vehicles and equipment to transport materials, tow trailers, or carry payloads efficiently and safely.
6. Safety and Control: Drivelines contribute to safety and control in vehicles and equipment. They enable precise control over acceleration, deceleration, and speed, enhancing driver or operator confidence and maneuverability. Drivelines with features like traction control systems, limited-slip differentials, or electronic stability control provide additional safety measures by improving traction, stability, and handling in challenging road or operating conditions. By ensuring optimal power distribution and control, drivelines enhance the overall safety and stability of vehicles and equipment.
7. Durability and Reliability: Drivelines are built to withstand harsh operating conditions and provide long-term durability and reliability. They are engineered with high-quality materials, precise manufacturing processes, and advanced technologies to ensure the driveline components can endure the stresses of power transmission. Well-designed drivelines require minimal maintenance, reducing downtime and enhancing the overall reliability of vehicles and equipment.
8. Specialized Functionality: Drivelines offer specialized functionality for specific types of vehicles and equipment. For example, in off-road vehicles or heavy-duty construction equipment, drivelines with features like differential locks, torque vectoring, or adjustable suspension systems provide enhanced traction, stability, and control. In agricultural machinery, drivelines with power take-off (PTO) units enable the connection of various implements for specific tasks like plowing, seeding, or harvesting. Such specialized driveline features enhance the performance and versatility of vehicles and equipment in their respective applications.
In summary, drivelines provide numerous benefits for different types of vehicles and equipment. They ensure efficient power transmission, facilitate mobility and maneuverability, offer versatility and adaptability, contribute to efficiency and fuel economy, handle heavy loads, enhance safety and control, provide durability and reliability, and offer specialized functionality. By incorporating well-designed drivelines, manufacturers can optimize the performance, productivity, and overall functionality of vehicles and equipment across various industries.
editor by CX 2023-12-29
China wholesaler Custom CNC Machining Turning Spline Bolt Nut Hollow Threaded Spindle Gear Steel Propeller Drive Shaft of Motorcycle Electric Motor Auto Generator Transmission Drive Line
Product Description
| Basic Info. of Our Customized CNC Machining Parts | |
| Quotation | According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.) |
| Tolerance | +/-0.005 – 0.01mm (Customizable) |
| Surface Roughness | Ra0.2 – Ra3.2 (Customizable) |
| Materials Available | Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc. |
| Surface Treatment | Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc. |
| Processing | Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc. |
| Testing Equipment | Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine |
| Drawing Formats | PRO/E, Auto CAD, CZPT Works , UG, CAD / CAM / CAE, PDF |
| Our Advantages | 1.) 24 hours online service & quickly quote and delivery. 2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015. 3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience. 4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc. 5.) We can provide customized assembly services for those customers who have assembly needs. |
| Available Material | |
| Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, etc. |
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc. |
| Copper | C11000, C12000,C12000, C36000 etc. |
| Aluminum | A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
| Others | Various types of Titanium alloy, Rubber, Bronze, etc. |
| Available Surface Treatment | |
| Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving, etc. |
| Steel | Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc. |
| Aluminum parts | Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc. |
| Plastic | Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc. |
FAQ:
Q1: Are you a trading company or a factory?
A1: We are a factory
Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.
Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.
Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also provide design and drawing services. You need to provide samples or sketches.
Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.
Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production.
| Certification: | CE, RoHS, GS, ISO9001 |
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| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Material: | Metal |
| Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
| Tolerance: | +/-0.005 – 0.01mm |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How do drivelines ensure optimal power transfer while minimizing energy losses?
Drivelines play a crucial role in ensuring optimal power transfer from the engine to the wheels while minimizing energy losses. The design and components of the driveline system are carefully engineered to maximize efficiency and minimize power wastage. Here are some key factors that contribute to achieving optimal power transfer and minimizing energy losses within a driveline:
1. Efficient Power Transmission:
Drivelines utilize various components, such as transmissions, clutches, and torque converters, to transmit power from the engine to the wheels. These components are designed to minimize energy losses by reducing friction, improving gear mesh efficiency, and optimizing torque transfer. For example, using low-friction materials, such as roller bearings, and employing advanced gear designs, like helical or hypoid gears, can help reduce power losses due to friction and gear meshing.
2. Gear Ratio Optimization:
The selection of appropriate gear ratios is essential for achieving optimal power transfer. By choosing gear ratios that match the engine’s power characteristics and the vehicle’s driving conditions, the driveline can efficiently convert and transmit power to the wheels. Optimized gear ratios ensure that the engine operates within its optimal RPM range, reducing unnecessary power losses and improving overall efficiency.
3. Limited Slip Differentials:
In driveline systems with multiple driven wheels (such as all-wheel drive or four-wheel drive), limited slip differentials (LSDs) are often employed to distribute power between the wheels. LSDs allow for better traction by transferring torque to the wheels with more grip while minimizing energy losses. By allowing some degree of differential wheel speed, LSDs ensure power is efficiently transmitted to the wheels that can utilize it most effectively.
4. Hybrid and Electric Drivetrains:
In hybrid and electric drivetrains, driveline systems are designed to optimize power transfer and minimize energy losses specific to the characteristics of electric motors and energy storage systems. These drivetrains often utilize sophisticated power electronics, regenerative braking systems, and advanced control algorithms to efficiently manage power flow and energy regeneration, resulting in improved overall system efficiency.
5. Aerodynamic Considerations:
Drivelines can also contribute to optimal power transfer by considering aerodynamic factors. By minimizing air resistance through streamlined vehicle designs, efficient cooling systems, and appropriate underbody airflow management, drivelines help reduce the power required to overcome aerodynamic drag. This, in turn, improves overall driveline efficiency and minimizes energy losses.
6. Advanced Control Systems:
The integration of advanced control systems within drivelines allows for optimized power transfer and efficient operation. Electronic control units (ECUs) monitor various parameters such as throttle position, vehicle speed, and driving conditions to adjust power distribution, manage gear shifts, and optimize torque delivery. By continuously adapting to real-time conditions, these control systems help maximize power transfer efficiency and minimize energy losses.
7. Material Selection and Weight Reduction:
The choice of materials and weight reduction strategies in driveline components contribute to minimizing energy losses. Lightweight materials, such as aluminum or composites, reduce the overall weight of the driveline system, resulting in reduced inertia and lower power requirements. Additionally, reducing the weight of rotating components, such as driveshafts or flywheels, helps improve driveline efficiency by minimizing energy losses associated with rotational inertia.
8. Regular Maintenance and Lubrication:
Proper maintenance and lubrication of driveline components are essential for minimizing energy losses. Regular maintenance ensures that driveline components, such as bearings and gears, are in optimal condition, minimizing frictional losses. Additionally, using high-quality lubricants and maintaining appropriate lubrication levels reduces friction and wear, improving driveline efficiency.
By incorporating these design considerations and engineering techniques, drivelines can achieve optimal power transfer while minimizing energy losses. This leads to improved overall efficiency, enhanced fuel economy, and reduced environmental impact.
Are there any limitations or disadvantages associated with driveline systems?
While driveline systems offer numerous advantages in terms of power transmission and vehicle performance, there are also some limitations and disadvantages associated with their use. It’s important to consider these factors when designing, operating, and maintaining driveline systems. Let’s explore some of the limitations and disadvantages:
1. Complex Design and Integration:
Driveline systems can be complex in design, especially in modern vehicles with advanced technologies. They often consist of multiple components, such as transmissions, differentials, transfer cases, and drive shafts, which need to be properly integrated and synchronized. The complexity of the driveline system can increase manufacturing and assembly challenges, as well as the potential for compatibility issues or failures if not designed and integrated correctly.
2. Energy Losses:
Driveline systems can experience energy losses during power transmission. These losses occur due to factors such as friction, heat generation, mechanical inefficiencies, and fluid drag in components like gearboxes, differentials, and torque converters. The energy losses can negatively impact overall efficiency and result in reduced fuel economy or power output, especially in systems with multiple driveline components.
3. Limited Service Life and Maintenance Requirements:
Driveline components, like any mechanical system, have a limited service life and require regular maintenance. Components such as clutches, bearings, gears, and drive shafts are subject to wear and tear, and may need to be replaced or repaired over time. Regular maintenance, including lubrication, adjustments, and inspections, is necessary to ensure optimal performance and prevent premature failures. Failure to perform proper maintenance can lead to driveline malfunctions, increased downtime, and costly repairs.
4. Weight and Space Constraints:
Driveline systems add weight and occupy space within a vehicle. The additional weight affects fuel efficiency and overall vehicle performance. Moreover, the space occupied by driveline components can limit design flexibility, particularly in compact or electric vehicles where space optimization is crucial. Manufacturers must strike a balance between driveline performance, vehicle weight, and available space to meet the requirements of each specific vehicle type.
5. Noise, Vibration, and Harshness (NVH):
Driveline systems can generate noise, vibration, and harshness (NVH) during operation. Factors such as gear meshing, unbalanced rotating components, or improper driveline alignment can contribute to unwanted vibrations or noise. NVH issues can affect driving comfort, passenger experience, and vehicle refinement. Manufacturers employ various techniques, including vibration dampening materials, isolators, and precision engineering, to minimize NVH levels, but achieving complete elimination can be challenging.
6. Limited Torque Handling Capability:
Driveline systems have limitations in terms of torque handling capability. Excessive torque beyond the rated capacity of driveline components can lead to failures, such as shearing of gears, clutch slippage, or drive shaft breakage. High-performance vehicles or heavy-duty applications may require specialized driveline components capable of handling higher torque loads, which can increase costs and complexity.
7. Traction Limitations:
Driveline systems, particularly in vehicles with two-wheel drive configurations, may experience traction limitations, especially in slippery or off-road conditions. Power is typically transmitted to only one or two wheels, which can result in reduced traction and potential wheel slippage. This limitation can be mitigated by utilizing technologies such as limited-slip differentials, electronic traction control, or implementing all-wheel drive systems.
While driveline systems provide crucial power transmission and vehicle control, they do have limitations and disadvantages that need to be considered. Manufacturers, designers, and operators should carefully assess these factors and implement appropriate design, maintenance, and operational practices to optimize driveline performance, reliability, and overall vehicle functionality.
Which industries and vehicles commonly use drivelines for power distribution?
Drivelines are widely used in various industries and vehicles for power distribution. They play a crucial role in transmitting power from the engine or power source to the driven components, enabling motion and torque transfer. Here’s a detailed explanation of the industries and vehicles that commonly utilize drivelines for power distribution:
1. Automotive Industry: The automotive industry extensively utilizes drivelines in passenger cars, commercial vehicles, and off-road vehicles. Drivelines are a fundamental component of vehicles, enabling power transmission from the engine to the wheels. They are found in a range of vehicle types, including sedans, SUVs, pickup trucks, vans, buses, and heavy-duty trucks. Drivelines in the automotive industry are designed to provide efficient power distribution, enhance vehicle performance, and ensure smooth acceleration and maneuverability.
2. Agricultural Industry: Drivelines are essential in the agricultural industry for various farming machinery and equipment. Tractors, combines, harvesters, and other agricultural machinery rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in agricultural equipment often incorporate power take-off (PTO) units, allowing the connection of implements such as plows, seeders, and balers. These drivelines are designed to handle high torque loads, provide traction in challenging field conditions, and facilitate efficient farming operations.
3. Construction and Mining Industries: Drivelines are extensively used in construction and mining equipment, where they enable power distribution and mobility in heavy-duty machinery. Excavators, bulldozers, wheel loaders, dump trucks, and other construction and mining vehicles rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in these industries are designed to withstand rigorous operating conditions, deliver high torque and traction, and provide the necessary power for excavation, hauling, and material handling tasks.
4. Industrial Equipment: Various industrial equipment and machinery utilize drivelines for power distribution. This includes material handling equipment such as forklifts and cranes, industrial trucks, conveyor systems, and industrial vehicles used in warehouses, factories, and distribution centers. Drivelines in industrial equipment are designed to provide efficient power transmission, precise control, and maneuverability in confined spaces, enabling smooth and reliable operation in industrial settings.
5. Off-Road and Recreational Vehicles: Drivelines are commonly employed in off-road and recreational vehicles, including all-terrain vehicles (ATVs), side-by-side vehicles (UTVs), dirt bikes, snowmobiles, and recreational boats. These vehicles require drivelines to transfer power from the engine to the wheels, tracks, or propellers, enabling off-road capability, traction, and water propulsion. Drivelines in off-road and recreational vehicles are designed for durability, performance, and enhanced control in challenging terrains and recreational environments.
6. Railway Industry: Drivelines are utilized in railway locomotives and trains for power distribution and propulsion. They are responsible for transmitting power from the locomotive’s engine to the wheels or driving systems, enabling the movement of trains on tracks. Drivelines in the railway industry are designed to handle high torque requirements, ensure efficient power transfer, and facilitate safe and reliable train operation.
7. Marine Industry: Drivelines are integral components in marine vessels, including boats, yachts, ships, and other watercraft. Marine drivelines are used for power transmission from the engine to the propellers or water jets, providing thrust and propulsion. They are designed to withstand the corrosive marine environment, handle high torque loads, and ensure efficient power transfer for marine propulsion.
These are some of the industries and vehicles that commonly rely on drivelines for power distribution. Drivelines are versatile components that enable efficient power transmission, mobility, and performance across a wide range of applications, contributing to the functionality and productivity of various industries and vehicles.
editor by CX 2023-11-07
China best Factory Custom Made as Drawing Parts Small Electric Motor Pto Shaft PTO Driveline
Product Description
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Application |
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• Agricultural equipment |
• Armament |
• Automobile industry |
• Computing equipment |
• Medical / dental instruments |
• Measuring instruments |
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•Miscellaneous equipment |
•Pharmaceutical industry |
• Orthopedic implants |
• Safety equipment |
• Petrochemical industry |
• Industrial valves |
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•Fixing and movable equipment |
• Sanitary fittings |
• General machinery |
• Pumps and general connections |
• Food and beverage processing |
• Instrumentation equipment |
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Product Name: |
Factory Custom Made As Drawing Parts Small Electric Motor Pto Shaft |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ |
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Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
T5~T6 |
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MOQ for batch order |
For cnc machining metal parts: 50 pcs |
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Lead Time |
7-20 days for precision drilled shaft |
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Main Materials |
Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc |
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Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc. |
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Stainless steel: 201SS,301SS,304SS,316SS etc. |
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Brass: C37700,C28000, C11000,C36000 etc |
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Surface Treatment |
Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving |
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Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
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Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Our Factory
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our Customer
Our Team
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
Related Products
FAQ
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining, surface treatment according to your requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
| Material: | Carbon Steel |
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| Load: | Customized Shafts |
| Stiffness & Flexibility: | Flexible Shaft |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can PTO drivelines be adapted for use in both agricultural and industrial settings?
Yes, PTO (Power Take-Off) drivelines can be adapted for use in both agricultural and industrial settings. PTO drivelines are versatile and widely utilized in various applications, including agricultural machinery, construction equipment, forestry machinery, and industrial machinery. Let’s explore how PTO drivelines can be adapted for different settings:
1. Agricultural Settings:
– PTO drivelines have been extensively used in agriculture for decades. They are commonly found in tractors, combine harvesters, balers, mowers, and other agricultural equipment. In agricultural settings, PTO drivelines are primarily used to transfer power from the tractor’s engine to various implements, such as rotary cutters, grain augers, pumps, and sprayers. These drivelines are designed to withstand the demanding conditions typically encountered in agricultural operations, including exposure to dust, debris, and uneven terrain. PTO drivelines for agriculture often feature durable construction, robust components, and protective measures such as shields and guards to ensure operator safety and reliable power transfer.
2. Industrial Settings:
– PTO drivelines can also be adapted for use in industrial settings. Industrial machinery, such as generators, pumps, compressors, and conveyors, often require a power source to drive their operations. PTO drivelines can be employed to transfer power from an engine or motor to these industrial machines. However, certain modifications and adaptations may be necessary to suit the specific requirements of the industrial application. This can include adjusting the speed and torque output of the driveline, incorporating specialized couplings or adapters, and implementing additional safety features to meet industrial safety standards. PTO drivelines used in industrial settings are typically designed to withstand heavy loads, continuous operation, and robust working conditions.
3. Adaptability and Compatibility:
– One of the advantages of PTO drivelines is their adaptability and compatibility with various equipment and machinery. The standardized nature of PTO shafts and connections allows for easy interchangeability between different implements and machines, regardless of whether they are used in agricultural or industrial settings. This interchangeability enables farmers, contractors, and operators to utilize the same PTO driveline across different equipment, reducing the need for multiple drivelines and enhancing operational efficiency. However, it is essential to ensure that the driveline’s specifications, such as torque rating, speed rating, and size, are compatible with the specific requirements of the equipment and application.
4. Considerations for Adaptation:
– When adapting PTO drivelines for different settings, it is crucial to consider factors such as power requirements, operating conditions, safety regulations, and equipment compatibility. The specific needs of the application, including the torque, speed, and operating angles, should be carefully evaluated to choose the appropriate driveline components and configurations. It may be necessary to consult equipment manufacturers, engineers, or experts in driveline systems to ensure proper adaptation and compatibility.
5. Safety and Efficiency:
– Regardless of the setting, safety and efficiency remain paramount when adapting PTO drivelines. Safety measures, such as shields, guards, shear pins, slip clutches, and overload protection devices, should be incorporated to protect operators and prevent accidents. Regular maintenance and inspections are essential to ensure the driveline’s optimal performance and longevity. Lubrication, alignment, and proper usage practices should be followed to maximize efficiency and reduce wear and tear.
In conclusion, PTO drivelines can be adapted for use in both agricultural and industrial settings. Their versatility, compatibility, and interchangeability make them suitable for a wide range of applications. By considering the specific requirements of the setting, incorporating necessary adaptations, and prioritizing safety and efficiency, PTO drivelines can deliver reliable power transfer in various agricultural and industrial environments.
Can PTO drivelines be customized for specific machinery and power requirements?
Yes, PTO (Power Take-Off) drivelines can be customized to meet the specific machinery and power requirements of different applications. Manufacturers often offer customization options to ensure optimal integration and performance. Here are the key aspects of customization for PTO drivelines:
1. Length and Sizing:
– PTO drivelines can be customized in terms of length and sizing to fit specific machinery and equipment. Different machines may have varying distances between the power source and the driven component, requiring a specific length of the driveline. Manufacturers can create drivelines with custom lengths or provide adjustable telescopic designs to accommodate different equipment configurations. Additionally, the diameter and torque capacity of the driveline can be tailored to match the power requirements of the machinery.
2. Connection Types:
– PTO drivelines can be customized to include specific connection types to match the requirements of the machinery. Different equipment may utilize various connection methods, such as splined shafts, clamping mechanisms, or quick couplers. Manufacturers can design and provide drivelines with compatible connection interfaces to ensure a secure and efficient connection between the power source and the driven equipment. Customization in connection types allows for seamless integration and easy interchangeability.
3. Torque Handling:
– PTO drivelines can be customized to handle specific torque requirements of machinery. Different applications may demand varying levels of torque transmission, depending on the power demands of the driven equipment. Manufacturers can design the driveline components, such as the shafts, universal joints, and yokes, with materials and dimensions that can withstand the required torque levels. Customized torque handling capabilities ensure optimal power transfer and prevent driveline failures or damage.
4. Application-Specific Features:
– PTO drivelines can be customized to include application-specific features based on the machinery requirements. For example, agricultural machinery may require drivelines with enhanced dust protection or sealing to prevent contamination. Construction equipment may need drivelines with additional ruggedness or protection against impact and debris. Manufacturers can incorporate these features into the driveline design to ensure compatibility and durability in specific applications.
5. Safety Considerations:
– Customization of PTO drivelines also takes into account safety considerations specific to the machinery. Depending on the application and industry standards, manufacturers can integrate safety features such as guards, shields, or emergency stop mechanisms to protect operators from potential hazards associated with the driveline components. Customization ensures that the driveline system meets the safety requirements and regulations of the machinery it will be used with.
6. Collaboration with Equipment Manufacturers:
– Manufacturers often collaborate closely with equipment manufacturers to customize PTO drivelines for specific machinery. This collaboration involves sharing information about the machinery’s power requirements, mounting configurations, and other specifications. By working together, manufacturers can tailor the design and characteristics of the PTO driveline to seamlessly integrate with the equipment, ensuring compatibility, performance, and safety.
In summary, PTO drivelines can be customized to meet the specific machinery and power requirements of different applications. Customization options include length and sizing adjustments, compatibility with specific connection types, torque handling capabilities, application-specific features, safety considerations, and collaboration with equipment manufacturers. By offering customization, manufacturers can provide PTO drivelines that are precisely tailored to the needs of the machinery, enabling efficient power transfer and optimal performance.
What is a PTO driveline and how does it function in agricultural and industrial machinery?
A PTO (Power Take-Off) driveline is a mechanical system used in agricultural and industrial machinery to transfer power from a power source, such as an engine or motor, to driven equipment or implements. It consists of several components that work together to transmit power efficiently and reliably. Let’s explore the key elements of a PTO driveline and how it functions in agricultural and industrial machinery:
1. Power Source:
The power source in a PTO driveline is typically an engine or motor, such as the one found in a tractor or industrial machine. It generates rotational power, which serves as the energy source for the entire system.
2. PTO Shaft:
The PTO shaft is a rotating shaft that extends from the power source to the driven equipment. It is designed to transmit power from the power source to the implement. The PTO shaft is connected to the power source at one end and to the driven equipment at the other end.
3. PTO Clutch:
The PTO clutch is a mechanism that allows the operator to engage or disengage the power transfer between the power source and the driven equipment. It is usually controlled by a lever or switch, enabling the operator to start or stop the power transmission as needed. The PTO clutch ensures that power is only transferred when required, providing control and safety during operation.
4. PTO Gearbox:
In some machinery, a PTO gearbox is used to adjust the speed and torque of the power transfer. The gearbox is situated between the power source and the PTO shaft. It contains a set of gears that can be switched or adjusted to modify the rotational speed and torque of the PTO shaft. This allows for the adaptation of power to suit different implements or tasks.
5. PTO Driven Equipment:
The driven equipment refers to the implements or machinery that receive power from the PTO driveline. In agricultural machinery, this can include equipment like plows, mowers, balers, seeders, and grain augers. In industrial machinery, it can involve devices such as pumps, generators, compressors, or conveyor systems. The PTO driveline provides the necessary power to drive these equipment and enable their intended functions.
Function in Agricultural Machinery:
In agricultural machinery, the PTO driveline plays a crucial role in powering various implements and equipment. When the PTO clutch is engaged, rotational power is transmitted from the tractor’s engine to the PTO shaft. The PTO shaft, in turn, transfers this power to the driven equipment, allowing it to perform its task. For example, a PTO-driven mower receives power through the PTO shaft, enabling it to rotate the cutting blades and mow the field. The PTO driveline provides a flexible and efficient means of powering agricultural implements, contributing to increased productivity and versatility in farming operations.
Function in Industrial Machinery:
In industrial machinery, the PTO driveline serves a similar purpose by transferring power from the main power source to various driven equipment. The PTO clutch is engaged to initiate power transfer, and the PTO shaft transmits rotational power to the driven equipment. This allows the equipment to perform its specific function. For example, in a pump application, the PTO driveline powers the pump, enabling it to generate fluid flow or pressure. In a conveyor system, the PTO driveline drives the conveyor belt, facilitating material transportation. The PTO driveline in industrial machinery ensures efficient power transmission, enabling the equipment to operate effectively in industrial settings.
Overall, the PTO driveline is a critical component in agricultural and industrial machinery, facilitating the transfer of power from a power source to driven equipment. By utilizing the PTO shaft, clutch, gearbox (if present), and other components, the PTO driveline provides a reliable and efficient means of power transmission, enhancing the functionality and performance of machinery in these sectors.
editor by CX 2023-11-02
in Lodz Poland sales price shop near me near me shop factory supplier 22mm 24V Electric Motor Speed Reducer Gear Box manufacturer best Cost Custom Cheap wholesaler
Much more importantly, we make specific areas in accordance to provided drawings/samples and warmly welcome OEM inquiries. The new merchandise incorporate a collection of large-tech and substantial good quality chains and sprockets and gears, this sort of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator phase-chains, large-velocity tooth chains, timing chains, self-lubrication chains, among which have kind high velocity tooth chain for automobile department dynamic box and aerial chains fill in the blanks of chain in China. Because of to our sincerity in giving best service to our clientele, comprehending of your needs and overriding feeling of duty towards filling ordering requirements, 22mm 24V Electric powered EPT Pace EPT Gear Box
Solution Description
24V DC EPT motor
The curtain motor
metallurgy EPT
EPT motor
| Model | Software Parameters | Rated Torque of Gear Box | Quick Torque of Gear Box | Equipment Ratio | Gear Box Duration L1 |
|||||||
| Rated | At No Load | At Rated Load | General Size L |
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| Voltage | Pace | Existing | Pace | Existing | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBPD571571-16 | 24. | 472 | 110 | 419 | 295 | 512 | 50.two | sixty four.8 | ten thousand | 30000 | sixteen | 26.four |
| ZWBPD571571-24 | 24. | 314 | 110 | 279 | 295 | 768 | seventy five.three | 10000 | 30000 | 24 | ||
| ZWBPD571571-36 | 24. | 210 | 110 | 186 | 295 | 1152 | 113. | ten thousand | 30000 | 36 | ||
| ZWBPD571571-64 | 24. | 118 | one hundred twenty | 105 | 295 | 1350 | 132.4 | 72.1 | 10000 | 30000 | 64 | 33.7 |
| ZWBPD571571-ninety six | 24. | 79 | a hundred and twenty | 70 | 295 | 2571 | 198.6 | ten thousand | 30000 | ninety six | ||
| ZWBPD571571-a hundred and forty four | 24. | 52 | 120 | forty seven | 295 | 3038 | 297.nine | ten thousand | 30000 | a hundred and forty four | ||
| ZWBPD571571-216 | 24. | 35 | 120 | 31 | 295 | 4556 | 446.8 | ten thousand | 30000 | 216 | ||
| ZWBPD571571-256 | 24. | 28 | 120 | 26 | 300 | 4050 | 397.2 | 79.4 | 10000 | 30000 | 256 | forty one |
| ZWBPD571571-384 | 24. | 19 | a hundred and twenty | 17 | three hundred | 6075 | 595.8 | ten thousand | 30000 | 384 | ||
| ZWBPD571571-576 | 24. | thirteen | 120 | twelve | three hundred | 9113 | 893.seven | ten thousand | 30000 | 576 | ||
| ZWBPD571571-864 | 24. | 8 | 120 | eight | three hundred | ten thousand | 980.7 | 10000 | 30000 | 864 | ||
| ZWBPD571571-1296 | 24. | six | 120 | 5 | 300 | 4500 | 441.three | ten thousand | 30000 | 1296 | ||
earlier mentioned requirements just for reference and customizable according to needs.
2nd Drawing
Application
|
Audio and visible equipments |
notebook Laptop, camcorder, vehicle DVD, kinescope DVD, vehicle CD player, camera, EPT digital camera, headphone stereo, cassette EPT recorder |
|
EPT software |
electrical shaver, tooth brush, kitchen area EPTs, hair clipper, stitching EPTs, massager, vibrator, hair dryer, rubdown EPT, corn popper, scissor hair EPT, EPT cleaner, XiHu (West Lake) Dis.Hu (West Lake) Dis.den instrument, sanitary ware, window curtain, espresso EPT, whisk |
|
Business office EPT equipments |
CD-ROM, OA equipments, scanners, printers, multifunction EPTs copy EPTs, fax, FAX paper cutter, personal computer peripheral, lender EPT |
|
EPTmotive goods |
conditioning damper actuator, doorway lock actuator, retractable rearview mirror, meters, optic aXiHu (West Lake) Dis.s manage gadget, head ligEPT beam amount adjuster, car water pump, auto antenna, lumbar help, computerized vending EPT |
|
ToEPTand types |
radio manage design, automated cruise control, ride-on toy |
|
Health-related software |
blood strain meter, breath EPT |
|
EPTs |
air freshener, display, flow handle valves |
|
Electric powered EPT equipment |
electrical drill, screwEPTr |
|
EPT devices |
monitor, optics instruments |
Item information present:
Our Services:
- ODM amp OEM
- EPT design and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment
- Associated EPT help
EPT amp EPT
1) EPT Particulars
packed in EPT first of all, then carton, and then reinforced with wooden scenario for outer EPT.
Or in accordance to client’s requirement.
two) EPT Particulars
samples will be transported inside of 10 days
batch orEPTleading time in accordance to the genuine predicament.
Firm Info:
HangEPT EPT EPTry amp Electronics Co., Ltd was estabEPTd in 2001,We offer the complete EPT remedy for clients from layout, tooling fabrication, components production and assembly.
1) Aggressive Advantages
- one) Aggressive Advantages
19 year experience in manufacturing motor EPT
We provide specialized help from r ampd, prototype, tests, assembly and serial production , ODM ampOEM
Competitive Price tag
Product Performance: Low sound, Substantial efficiency, EPT lifespan
Prompt Shipping: 15 doing work daEPTafter payment
Modest Orders Recognized
2) Main EPT
-
EPT reduction EPT and its diameter:three.4mm-38mm,voltage:one.5-24V,EPT: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and EPT EPT EPTry
- Precise EPT motion module
- Precise component and assembly of plastic and metallic powEPTEPT.
Certifications
We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
1. Can you make the EPT with custom technical specs?
Yes. We have style and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment staff, also a fantastic phrase of engineers, every single of them have
many function many years expertise.
two.Do you provide the samples?
Indeed. Our business can give the samples to you, and the delivery time is about five-15daEPTaccording to the specification of EPT you need.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our company, we acknowledge tiny get.
four. Do you have the merchandise in stock?
I am sorry we donot have the merchandise in stock, All goods are manufactured with orders.
5. Do you offer EPT support?
Yes. Our firm have layout and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment team, we can supply EPT assist if you
want.
6.How to ship to us?
We will ship the items to you in accordance to the DHL or UPS or FEDEX and so forth account you give.
7.How to pay out the income?
We accept T/T EPT. Also we have diverse bank account for obtaining cash, like US dollors or RMB and so forth.
eight. How can I know the product is appropriate for me?
Frist, you need to offer us the more specifics data about the merchandise. We will advocate the merchandise to you in accordance to your necessity of specification. Right after you confirm, we will prepare the samples to you. also we will supply some very good EPTs in accordance to your item use.
nine. Can I occur to your business to check out?
Of course, you can arrive to our business to check out at at any time, and welcome to visit our business.
10. How do speak to us ?
You should ship an inquiry .
