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China Custom Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision 35 PTO Driveline

Product Description

 

Company Profile

 

HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, CHINAMFG Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world. 

Equipment And Main Products

Certifications

FAQ

Q1:How is the quality of your product?
A:Our product has reliable quality,  high wear life

Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery

Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q4:Price?
A:We will offer competitive price after receiving your drawing

Q5:What is your terms of payment?

A:30% T/T advanced, 70% T/T before shipping

Q6:What is your terms of delivery?
A: FOB

Q7:What drawing software does your company use?
A:CAXA

Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days

Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time

Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.

Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
 

Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
   2. We respect every customer as our friend and we sincerely do business and make friends with them, 
   no matter where they come from.

 

Parameter specifications

 

Certification Shipment Quality material Company System Certification
IATF16949 in time high steel ISO9001

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Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

customized version
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do PTO drivelines ensure efficient power transfer while maintaining operator safety?

PTO (Power Take-Off) drivelines are designed to ensure efficient power transfer while prioritizing operator safety. These drivelines incorporate various features and mechanisms to achieve both objectives. Let’s delve into the details:

1. Safety Shields and Guards:

PTO drivelines often include safety shields or guards to enclose the rotating components, such as the driveline shaft and universal joints. These shields are typically made of durable materials and are designed to prevent accidental contact with the moving parts, reducing the risk of entanglement or injury. Safety shields and guards serve as a physical barrier between the driveline and operators, ensuring operator safety while allowing power transfer to occur efficiently.

2. Shear Pins or Bolts:

Shear pins or bolts are commonly used in PTO drivelines to provide a safety measure against excessive loads or sudden obstructions. These pins or bolts are designed to break or shear off when the torque exceeds a certain threshold, disconnecting the driveline and preventing damage to the driveline components. By sacrificing themselves under high load conditions, shear pins or bolts protect the driveline from potential damage, ensuring operator safety and minimizing the need for costly repairs.

3. Slip Clutches:

Slip clutches are another safety feature incorporated into PTO drivelines. These clutches allow for a controlled slipping action when the torque exceeds a predetermined limit. The slipping action protects the driveline and driven equipment from sudden shock loads or excessive torque, preventing damage to the driveline components and reducing the risk of operator injury. Slip clutches provide a safety margin and help maintain efficient power transfer by momentarily disengaging the driveline until the excessive torque diminishes.

4. Overload Protection Devices:

Some PTO drivelines are equipped with overload protection devices, such as torque limiters or electronic control systems. These devices monitor the torque levels in the driveline and automatically disengage or limit power transmission when the torque exceeds a safe threshold. By preventing the driveline from operating under extreme loads, overload protection devices safeguard the driveline components and maintain operator safety. These devices can be reset or adjusted once the excessive load is removed, allowing power transfer to resume.

5. Constant Velocity (CV) Joints:

PTO drivelines that utilize constant velocity (CV) joints offer several safety benefits. CV joints maintain a constant angular velocity, regardless of the operating angle of the driveline, reducing vibration and power loss. By providing smooth power transmission, CV joints minimize the risk of sudden jolts or jerks that could endanger operators or compromise the stability of the driven equipment. The consistent power transfer facilitated by CV joints enhances both operator safety and the overall efficiency of the driveline.

6. Operator Training and Safety Practices:

While not directly built into the driveline itself, operator training and safety practices play a crucial role in ensuring safe and efficient PTO driveline operation. It is essential for operators to receive comprehensive training on the proper use, maintenance, and safety protocols associated with PTO drivelines. This training should include guidelines for safe engagement and disengagement of the driveline, understanding the importance of safety shields and guards, and recognizing potential hazards and risks during operation. By following recommended safety practices, operators can minimize the likelihood of accidents or injuries and maintain efficient power transfer.

By combining these features and promoting proper operator training, PTO drivelines achieve a balance between efficient power transfer and operator safety. The incorporation of safety shields, shear pins or bolts, slip clutches, overload protection devices, and CV joints helps prevent accidents, protect driveline components, and ensure the well-being of operators. It is crucial to adhere to manufacturer guidelines and industry safety standards to maximize the effectiveness of these safety measures and maintain a safe working environment.

pto shaft

Can you provide examples of machinery that utilize PTO drivelines for power transmission?

PTO (Power Take-Off) drivelines are widely used in various agricultural and industrial applications to transmit power from a power source, such as a tractor or engine, to driven machinery. Here are several examples of machinery that commonly utilize PTO drivelines for power transmission:

1. Agricultural Equipment:

– Tractor Implements: Numerous agricultural implements rely on PTO drivelines to receive power for their operation. Examples include rotary cutters, flail mowers, disc harrows, tillers, seeders, fertilizer spreaders, sprayers, hay balers, hay rakes, and hay tedders. These implements connect to the PTO shaft of a tractor, harnessing its power to perform tasks such as cutting, tilling, sowing, fertilizing, spraying, baling, and raking.

– Harvesting Equipment: Machinery used in harvesting, such as combines, forage harvesters, and grain augers, often utilize PTO drivelines to power their cutting and conveying mechanisms. The PTO driveline powers components like the cutter heads, threshing systems, and grain handling equipment, allowing for efficient harvesting and processing of crops.

– Forage and Silage Equipment: Equipment used for forage and silage production, including forage choppers, silage blowers, and silage wagons, commonly incorporate PTO drivelines. The driveline provides power for cutting and chopping forage crops and conveying them into storage or transport units.

– Irrigation Systems: PTO-driven irrigation systems, such as irrigation pumps and sprinkler systems, utilize PTO drivelines to power the pumps and drive the water distribution mechanisms. The PTO driveline allows for efficient water supply and irrigation in agricultural fields.

2. Construction and Earthmoving Equipment:

– Earth Augers: Earth augers used in construction and landscaping applications often rely on PTO drivelines for power transmission. PTO-driven augers are used for digging holes and installing posts, fences, and foundations.

– Post Hole Diggers: Post hole diggers, commonly used in fencing and construction projects, utilize PTO drivelines for power transmission. The driveline powers the digging mechanism, allowing for efficient digging of holes for post installation.

3. Industrial Equipment:

– Wood Chippers: Wood chippers used in the forestry and landscaping industries often incorporate PTO drivelines for power transmission. The PTO driveline powers the cutting and chipping mechanisms, enabling efficient processing of branches, logs, and other woody materials.

– Generators: PTO-driven generators are commonly used as backup power sources or in remote locations where electrical power is not readily available. The PTO driveline powers the generator, converting mechanical power into electrical power.

– Stationary Pumps: PTO drivelines are utilized in stationary pumps, such as water pumps, slurry pumps, and trash pumps. The PTO driveline drives the pump, allowing for the efficient transfer or movement of liquids or slurry.

– Industrial Mixers: PTO-driven mixers are used in various industries, including agriculture, food processing, and construction. The PTO driveline powers the mixing mechanism, facilitating the blending or agitation of materials.

– Hay Grinders: Hay grinders or tub grinders used in the agricultural and livestock industries often incorporate PTO drivelines for power transmission. The driveline powers the grinding mechanism, allowing for the processing of hay, straw, and other forage materials.

4. Specialty Equipment:

– Ice Resurfacers: Ice resurfacing machines, commonly used in ice rinks and winter sports facilities, often utilize PTO drivelines for power transmission. The driveline powers the ice resurfacing mechanism, ensuring a smooth and level ice surface.

– Snowblowers: Snowblowers or snow throwers used in snow removal operations can be equipped with PTO drivelines to power their cutting and throwing mechanisms. The PTO driveline enables efficient snow clearing by propelling and discharging snow.

– Street Sweepers: PTO-driven street sweepers are used for cleaning streets, parking lots, and other paved surfaces. The PTO driveline powers the sweeping brushes and collection system, facilitating effective debris removal.

These examples demonstrate the wide range of machinery that utilize PTO drivelines for power transmission in various industries. PTO drivelines provide a versatile and efficient means of transferring power, allowing for the operation of diverse equipment with a common power source.

pto shaft

Can you explain the types of PTO drivelines available and their specific applications?

PTO (Power Take-Off) drivelines come in various types and configurations, each designed to suit specific applications and equipment requirements. The choice of PTO driveline depends on factors such as power transmission needs, rotational speed, torque requirements, and the type of machinery being used. Let’s explore some of the commonly used types of PTO drivelines and their specific applications:

1. Non-Constant Velocity (Non-CV) PTO Driveline:

Applications: Non-CV PTO drivelines are typically used for applications where the driven equipment operates at a constant speed and does not require smooth, continuous power transmission. They are commonly employed in tasks such as powering stationary equipment, grain augers, water pumps, and generators.

2. Constant Velocity (CV) PTO Driveline:

Applications: CV PTO drivelines are designed for applications that require smooth and continuous power transmission, especially in situations where the driven equipment operates at varying angles or speeds. They are commonly used in tasks such as operating mowers, balers, combines, forage harvesters, and other equipment that involve rotational movement at different angles and speeds.

3. Shear Bolt PTO Driveline:

Applications: Shear bolt PTO drivelines are primarily used to protect the driveline and driven equipment from excessive shock loads or sudden obstructions. They are commonly employed in tasks such as rotary cutters, flail mowers, and other implements that may encounter obstacles or tough vegetation. The shear bolts in the driveline are designed to break and disconnect the power transmission in case of excessive load, preventing damage to the driveline or equipment.

4. Slip Clutch PTO Driveline:

Applications: Slip clutch PTO drivelines offer a means of protecting the driveline and driven equipment from excessive torque or sudden shock loads. They are commonly used in tasks such as rotary tillers, post hole diggers, and other implements where the equipment may encounter resistance or encounter obstacles. The slip clutch mechanism allows the driveline to slip or disengage momentarily when the torque exceeds a certain threshold, protecting against damage and allowing the equipment to continue operating once the resistance is removed.

5. Hydraulic PTO Driveline:

Applications: Hydraulic PTO drivelines utilize hydraulic power instead of mechanical power transmission. They are commonly used in applications such as operating hydraulic pumps, winches, and other hydraulic-driven equipment. Hydraulic PTO drivelines are often found in industrial machinery, construction equipment, and vehicles where hydraulic power is readily available.

6. Front PTO Driveline:

Applications: Front PTO drivelines are specifically designed for machinery with front-mounted implements or attachments. They are commonly used in tasks such as operating front-mounted mowers, snow blowers, or hydraulic front loaders. Front PTO drivelines enable power transmission to the front of the vehicle or equipment, allowing for efficient operation of front-mounted implements.

These are just some of the commonly used types of PTO drivelines and their specific applications. It’s important to note that the specific type of PTO driveline used may vary depending on the manufacturer, equipment design, and industry requirements. When selecting a PTO driveline, it’s crucial to consider the specific needs of the equipment and the intended application to ensure optimal performance, efficiency, and reliability.

China Custom Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision 35 PTO Driveline  China Custom Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision 35 PTO Driveline
editor by CX 2024-05-14

China high quality CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive Line

Product Description

 

Product Description

SWC BH Cardan Shaft Basic Parameter And Main Dimension

Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

Detailed Photos

 

Product Parameters

 Model   Tn
kN • m

T.
kN • m

p
(.)
LS
mm
Lmin                           Size
                           mm
I kg. m2       m
      kg
Di
js11
d2
H7
Da Lm n-d k t b
h9
g Lmin 100mm Lmin 100mm
SWC58BH 58 0.15 0.075 ≤22 35 325 47 30 38 35 4-5 3.5 1.5 2.2
SWC65BH 65 0.25 0.125 ≤22 40 360 52 35 42 46 4-6 4.5 1.7 3.0
SWC75BH 75 0.50 0.25 ≤22 40 395 62 42 50 58 6-6 5.5 2.0 5.0
SWC90BH 90 1.0 0.50 ≤22 45 435 74.5 47 54 58 4-8 6.0 2.5 6.6
SWC100BH 100 1.5 0.75 ≤25 55 390 84 57 60 58 6-9 7 2.5 0.0044 0.00019 6.1 0.35
SWC120BH 120 2.5 1.25 ≤25 80 485 102 75 70 68 8-11 8 2.5 0.5719 0.00044 10.8 0.55
SWC150BH 150 5 2.5 ≤25 80 590 13.0 90 89 80 8-13 10 3.0 0.0423 0.00157 24.5 0.85
SWC160BH 160 10 5 ≤25 80 660 137 100 95 110 8-15 15 3.0 20 12 0.1450 0.0060 68 1.72
SWC180BH 180 20 10 ≤25 100 810 155 105 114 130 8-17 17 5.0 24 14 0.1750 0.0070 70 2.8
SWC200BH 200 32 16 ≤15 110 860 170 120 127 135 8-17 19 5.0 28 16 0.3100 0.0130 86 3.6
SWC225BH 225 40 20 ≤15 140 920 196 135 152 120 8-17 20 5.0 32 9.0 0.5380 0.5714 122 4.9
SWC250BH 250 63 31.5 ≤15 140 1035 218 150 168 140 8-19 25 6.0 40 12.5 0.9660 0.5717 172 5.3
SWC285BH 285 90 45 ≤15 140 1190 245 170 194 160 8-21 27 7.0 40 15.0 2.0110 0.571 263 6.3
SWC315BH 315 125 63 ≤15 140 1315 280 185 219 180 10-23 32 8.0 40 15.0 3.6050 0.571 382 8.0
SWC350BH 350 180 90 ≤15 150 1410 310 210 267 194 10-23 35 8.0 50 16.0 7.571 0.2219 582 15.0
SWC390BH 390 250 125 ≤15 170 1590 345 235 267 215 10-25 40 8.0 70 18.0 12.164 0.2219 738 15.0
SWC440BH 440 355 180 ≤15 190 1875 390 255 325 260 16-28 42 10 80 20.0 21.420 0.4744 1190 21.7
SWC490BH 490 500 250 ≤15 190 1985 435 275 325 270 16-31 47 12 90 22.5 32.860 0.4744 1452 21.7
SWC550BH 550 710 355 ≤15 240 2300 492 320 426 305 16-31 50 12 100 22.5 68.920 1.3570 2380 34

 

Packaging & Shipping

 

Company Profile

HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

Are there different types of driveline configurations based on vehicle type?

Yes, there are different types of driveline configurations based on the type of vehicle. Driveline configurations vary depending on factors such as the vehicle’s propulsion system, drivetrain layout, and the number of driven wheels. Here’s a detailed explanation of the driveline configurations commonly found in different vehicle types:

1. Front-Wheel Drive (FWD):

In front-wheel drive vehicles, the driveline configuration involves the engine’s power being transmitted to the front wheels. The engine, transmission, and differential are typically integrated into a single unit called a transaxle, which is located at the front of the vehicle. This configuration simplifies the drivetrain layout, reduces weight, and improves fuel efficiency. Front-wheel drive is commonly found in passenger cars, compact cars, and some crossover SUVs.

2. Rear-Wheel Drive (RWD):

Rear-wheel drive vehicles have their driveline configuration where the engine’s power is transmitted to the rear wheels. In this setup, the engine is located at the front of the vehicle, and the drivetrain components, including the transmission and differential, are positioned at the rear. Rear-wheel drive provides better weight distribution, improved handling, and enhanced performance characteristics, making it popular in sports cars, luxury vehicles, and large trucks.

3. All-Wheel Drive (AWD) and Four-Wheel Drive (4WD):

All-wheel drive and four-wheel drive driveline configurations involve power being transmitted to all four wheels of the vehicle. These configurations provide better traction and handling in various driving conditions, particularly on slippery or off-road surfaces. AWD systems distribute power automatically between the front and rear wheels, while 4WD systems are often manually selectable and include a transfer case for shifting between 2WD and 4WD modes. AWD and 4WD configurations are commonly found in SUVs, crossovers, trucks, and off-road vehicles.

4. Front Engine, Rear-Wheel Drive (FR) and Rear Engine, Rear-Wheel Drive (RR):

In certain performance vehicles and sports cars, driveline configurations may involve a front engine with rear-wheel drive (FR) or a rear engine with rear-wheel drive (RR). FR configurations have the engine located at the front of the vehicle, transmitting power to the rear wheels. RR configurations have the engine located at the rear, driving the rear wheels. These configurations provide excellent balance, weight distribution, and handling characteristics, resulting in enhanced performance and driving dynamics.

5. Other Configurations:

There are also various specialized driveline configurations based on specific vehicle types and applications:

  • Mid-Engine: Some high-performance sports cars and supercars feature a mid-engine configuration, where the engine is positioned between the front and rear axles. This configuration offers exceptional balance, handling, and weight distribution.
  • Front-Engine, Front-Wheel Drive (FF): While less common, certain compact and economy cars employ a front-engine, front-wheel drive configuration. This layout simplifies packaging and interior space utilization.
  • Part-Time 4WD: In certain off-road vehicles, there may be a part-time 4WD driveline configuration. These vehicles typically operate in 2WD mode but can engage 4WD when additional traction is needed.

These are some of the driveline configurations commonly found in different vehicle types. The choice of driveline configuration depends on factors such as the vehicle’s intended use, performance requirements, handling characteristics, and specific design considerations.

pto shaft

How do drivelines contribute to the efficiency and performance of vehicle propulsion?

Drivelines play a crucial role in the efficiency and performance of vehicle propulsion systems. They are responsible for transmitting power from the engine to the wheels, converting rotational energy into forward motion. Drivelines contribute to efficiency and performance in several ways:

1. Power Transmission:

Drivelines efficiently transfer power from the engine to the wheels, ensuring that a significant portion of the engine’s output is converted into useful work. By minimizing power losses, drivelines maximize the efficiency of the propulsion system. High-quality driveline components, such as efficient transmissions and low-friction bearings, help optimize power transmission and reduce energy waste.

2. Gear Ratios:

Drivelines incorporate transmissions that allow for the selection of different gear ratios. Gear ratios match the engine’s torque and speed with the desired vehicle speed, enabling the engine to operate in its most efficient range. By optimizing the gear ratio based on the driving conditions, drivelines improve fuel efficiency and overall performance.

3. Torque Multiplication:

Drivelines can provide torque multiplication to enhance the vehicle’s performance during acceleration or when climbing steep gradients. Through the use of torque converters or dual-clutch systems, drivelines can increase the torque delivered to the wheels, allowing for quicker acceleration without requiring excessive engine power. Torque multiplication improves the vehicle’s responsiveness and enhances overall performance.

4. Traction and Control:

Drivelines contribute to vehicle performance by providing traction and control. Driveline components, such as differentials and limited-slip differentials, distribute torque between the wheels, improving traction and stability. This is particularly important in challenging driving conditions, such as slippery surfaces or off-road environments. By optimizing power delivery to the wheels, drivelines enhance vehicle control and maneuverability.

5. Handling and Stability:

Driveline configurations, such as front-wheel drive, rear-wheel drive, and all-wheel drive, influence the vehicle’s handling and stability. Drivelines distribute the weight of the vehicle and determine which wheels are driven. Different driveline setups offer distinct handling characteristics, such as improved front-end grip in front-wheel drive vehicles or enhanced cornering stability in rear-wheel drive vehicles. By optimizing the driveline configuration for the vehicle’s intended purpose, manufacturers can enhance handling and stability.

6. Hybrid and Electric Propulsion:

Drivelines are integral to hybrid and electric vehicle propulsion systems. In hybrid vehicles, drivelines facilitate the seamless transition between the engine and electric motor power sources, optimizing fuel efficiency and performance. In electric vehicles, drivelines transmit power from the electric motor(s) to the wheels, ensuring efficient and smooth acceleration. By incorporating drivelines specifically designed for hybrid and electric vehicles, manufacturers can maximize the efficiency and performance of these propulsion systems.

7. Weight Optimization:

Drivelines contribute to overall vehicle weight optimization. By using lightweight materials, such as aluminum or carbon fiber, in driveline components, manufacturers can reduce the overall weight of the propulsion system. Lighter drivelines help improve fuel efficiency, handling, and vehicle performance by reducing the vehicle’s mass and inertia.

8. Advanced Control Systems:

Modern drivelines often incorporate advanced control systems that enhance efficiency and performance. Electronic control units (ECUs) monitor various parameters, such as engine speed, vehicle speed, and driver inputs, to optimize power delivery and adjust driveline components accordingly. These control systems improve fuel efficiency, reduce emissions, and enhance overall drivability.

By optimizing power transmission, utilizing appropriate gear ratios, providing torque multiplication, enhancing traction and control, improving handling and stability, supporting hybrid and electric propulsion, optimizing weight, and incorporating advanced control systems, drivelines significantly contribute to the efficiency and performance of vehicle propulsion systems. Manufacturers continually strive to develop driveline technologies that further enhance these aspects, leading to more efficient and high-performing vehicles.

pto shaft

Which industries and vehicles commonly use drivelines for power distribution?

Drivelines are widely used in various industries and vehicles for power distribution. They play a crucial role in transmitting power from the engine or power source to the driven components, enabling motion and torque transfer. Here’s a detailed explanation of the industries and vehicles that commonly utilize drivelines for power distribution:

1. Automotive Industry: The automotive industry extensively utilizes drivelines in passenger cars, commercial vehicles, and off-road vehicles. Drivelines are a fundamental component of vehicles, enabling power transmission from the engine to the wheels. They are found in a range of vehicle types, including sedans, SUVs, pickup trucks, vans, buses, and heavy-duty trucks. Drivelines in the automotive industry are designed to provide efficient power distribution, enhance vehicle performance, and ensure smooth acceleration and maneuverability.

2. Agricultural Industry: Drivelines are essential in the agricultural industry for various farming machinery and equipment. Tractors, combines, harvesters, and other agricultural machinery rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in agricultural equipment often incorporate power take-off (PTO) units, allowing the connection of implements such as plows, seeders, and balers. These drivelines are designed to handle high torque loads, provide traction in challenging field conditions, and facilitate efficient farming operations.

3. Construction and Mining Industries: Drivelines are extensively used in construction and mining equipment, where they enable power distribution and mobility in heavy-duty machinery. Excavators, bulldozers, wheel loaders, dump trucks, and other construction and mining vehicles rely on drivelines to transfer power from the engine to the wheels or tracks. Drivelines in these industries are designed to withstand rigorous operating conditions, deliver high torque and traction, and provide the necessary power for excavation, hauling, and material handling tasks.

4. Industrial Equipment: Various industrial equipment and machinery utilize drivelines for power distribution. This includes material handling equipment such as forklifts and cranes, industrial trucks, conveyor systems, and industrial vehicles used in warehouses, factories, and distribution centers. Drivelines in industrial equipment are designed to provide efficient power transmission, precise control, and maneuverability in confined spaces, enabling smooth and reliable operation in industrial settings.

5. Off-Road and Recreational Vehicles: Drivelines are commonly employed in off-road and recreational vehicles, including all-terrain vehicles (ATVs), side-by-side vehicles (UTVs), dirt bikes, snowmobiles, and recreational boats. These vehicles require drivelines to transfer power from the engine to the wheels, tracks, or propellers, enabling off-road capability, traction, and water propulsion. Drivelines in off-road and recreational vehicles are designed for durability, performance, and enhanced control in challenging terrains and recreational environments.

6. Railway Industry: Drivelines are utilized in railway locomotives and trains for power distribution and propulsion. They are responsible for transmitting power from the locomotive’s engine to the wheels or driving systems, enabling the movement of trains on tracks. Drivelines in the railway industry are designed to handle high torque requirements, ensure efficient power transfer, and facilitate safe and reliable train operation.

7. Marine Industry: Drivelines are integral components in marine vessels, including boats, yachts, ships, and other watercraft. Marine drivelines are used for power transmission from the engine to the propellers or water jets, providing thrust and propulsion. They are designed to withstand the corrosive marine environment, handle high torque loads, and ensure efficient power transfer for marine propulsion.

These are some of the industries and vehicles that commonly rely on drivelines for power distribution. Drivelines are versatile components that enable efficient power transmission, mobility, and performance across a wide range of applications, contributing to the functionality and productivity of various industries and vehicles.

China high quality CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive LineChina high quality CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive Line
editor by CX 2024-05-14

China Good quality Wholesale High Quality Custom Made Stainless Steel Pto Tube Spline Shaft PTO Driveline

Product Description

 

Product name

Auto Half shaft

Model Number

Warranty

3 months

quality

high quality

Packing

Neutral Packaging

MOQ

1 set

Applicable models

For 2012-2017 bmw 5 series f18 f10 528 4wd

type

Original dismantling parts

ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment
from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard manufacturing, to
safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most of them come from North America
and Europe.
Now you may have steady customers, and hope you can keep us in  the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,carbon steel Turned
parts, aluminum turned parts,brass & copper turned parts. Please feel free to send inquiry to us, and our professional sales manager will get back
to you ASAP!

Our advantage:
*Specialization in CNC formulations of high precision and high quality
*Independent quality control department
*Control plan and process flow sheet for each batch
*Quality control in all whole production
*Meeting demands even for very small quantities or single units
*Short delivery times
*Excellent price-quality ratio
*Absolute confidentiality
*Various materials (stainless steel, iron, brass, aluminum, titanium, special steels, industrial plastics)

1. Are you a factory or a trading company?
A: We are a factory specializing in CNC processing and automatic manufacturing.
2. How’s the package?
A: Normally are Carton box+wooden box, but also we can pack it according to your requireme
3. How long can I get some samples for checking and what about the price?
A: Normaly samples will be done within 1-2 days (automatic machining parts) or 3-5 day (cnc machining parts). The sample cost depends on all information (size, material, finish, etc.). We will return the sample cost if your order quantity is good.
4. How is the warranty of the products quality control?
: We hold the tightend quality controlling from very begining to the end and aim at 100% error free.
5.How to get an accurate quotation?
♦ Drawings, photos or samples of products.
♦ Detailed sizes of products.
♦ Material of products.
♦ Surface treatment of products.
♦ Ordinary purchasing quantity. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Condition: New
Color: Red, Silver, Yellow, Black
Samples:
US$ 16.98/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

What maintenance practices are crucial for extending the lifespan of PTO driveline components?

Proper maintenance is essential for extending the lifespan of PTO (Power Take-Off) driveline components and ensuring their optimal performance. By following these crucial maintenance practices, you can minimize wear and tear, prevent premature failures, and maximize the longevity of your PTO driveline:

1. Regular Inspection:

– Conduct regular visual inspections of the entire PTO driveline assembly. Look for signs of damage, wear, or loose components. Pay close attention to the driveline shaft, universal joints, bearings, and couplings. Detecting early signs of wear or damage allows for timely repairs or replacements, preventing further damage and ensuring the longevity of the driveline components.

2. Lubrication:

– Proper lubrication is crucial for the smooth operation and longevity of PTO driveline components. Follow the manufacturer’s recommendations for lubricating the driveline, including the type of lubricant and the recommended intervals. Ensure that all lubrication points, such as universal joints and bearings, receive adequate grease or oil. Regular lubrication minimizes friction, reduces wear, and helps maintain the driveline’s efficiency and reliability.

3. Tightening and Fastener Checks:

– Periodically check and tighten all fasteners, such as bolts, nuts, and set screws, within the PTO driveline assembly. Vibrations and continuous operation can cause these fasteners to loosen over time, potentially leading to misalignment or damage. Regularly inspecting and tightening the fasteners ensures that the driveline remains securely connected, reducing the risk of component failure or disengagement during operation.

4. Balance and Alignment:

– Proper balance and alignment of the PTO driveline components are crucial for reducing vibrations, minimizing stress, and extending component life. Inspect and correct any imbalances or misalignments in the driveline components, including the driveline shaft and universal joints. Imbalances or misalignments can cause excessive wear on bearings, joints, and other driveline parts. Addressing these issues through proper balancing and alignment ensures smoother operation and prolongs the lifespan of the driveline.

5. Protection from Contaminants:

– Protecting the PTO driveline components from contaminants, such as dirt, debris, and moisture, is essential for preventing corrosion, premature wear, and damage. Clean the driveline regularly, removing any accumulated dirt or debris. Consider using protective covers or shields to minimize exposure to moisture and other environmental elements. Additionally, store the driveline in a clean and dry environment when not in use. Keeping the driveline components clean and protected helps maintain their performance and extends their lifespan.

6. Proper Usage and Handling:

– Follow the recommended usage guidelines provided by the manufacturer to ensure the driveline components are not subjected to excessive loads, speeds, or angles beyond their design capabilities. Avoid overloading the driveline or using it with incompatible equipment. Properly engage and disengage the PTO driveline according to the manufacturer’s instructions to prevent abrupt shocks or excessive wear. Handling the driveline with care and following proper usage practices reduces stress on the components and contributes to their longevity.

7. Prompt Repairs:

– Address any signs of damage, wear, or malfunction promptly. If you notice unusual vibrations, noise, or any other abnormal behavior during operation, investigate and address the issue as soon as possible. Delaying repairs or ignoring potential problems can lead to further damage and more extensive repairs down the line. Timely repairs help prevent component failures and extend the overall lifespan of the PTO driveline.

8. Professional Maintenance:

– For more complex maintenance tasks or when in doubt, consider seeking professional assistance. Experienced technicians or authorized service centers can provide thorough inspections, perform specialized maintenance procedures, and offer expert advice on maintaining the PTO driveline components. Professional maintenance ensures that the driveline receives the necessary care and attention to maximize its lifespan and performance.

By implementing these crucial maintenance practices, you can significantly extend the lifespan of PTO driveline components. Regular inspections, proper lubrication, tightening and fastener checks, balance and alignment, protection from contaminants, proper usage and handling, prompt repairs, and seeking professional maintenance when needed are key to preserving the driveline’s longevity and optimizing its performance.

pto shaft

Are there any limitations or challenges associated with using PTO driveline systems?

While PTO (Power Take-Off) driveline systems offer numerous benefits, there are also certain limitations and challenges associated with their use. Here are some of the key considerations:

1. Safety Risks:

– PTO driveline systems can pose safety risks if not handled properly. The rotating components of the driveline, such as the shafts, yokes, and universal joints, can cause serious injuries if operators come into contact with them while in motion. It is crucial to follow proper safety procedures, including the use of shields, guards, and safety devices, to prevent accidents. Adequate training and awareness about the potential hazards associated with PTO driveline systems are essential.

2. Maintenance and Lubrication:

– PTO driveline systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints, splines, and other moving parts need to be inspected, cleaned, and properly lubricated according to the manufacturer’s recommendations. Neglecting maintenance can lead to premature wear, increased friction, and potential failures, compromising the driveline’s efficiency and reliability.

3. Alignment and Misalignment:

– Proper alignment between the power source and the driven equipment is crucial for efficient power transfer in PTO driveline systems. Misalignment can result in increased vibration, excessive wear, and reduced power transmission efficiency. Achieving and maintaining proper alignment can be challenging, especially when connecting the driveline to equipment with varying mounting heights, angles, or misaligned driveline components. Operators need to carefully align the driveline to minimize stress and ensure smooth operation.

4. Length and Compatibility:

– PTO driveline systems need to be appropriately sized and compatible with the specific equipment and applications they are intended for. Variations in length, connection types, and torque requirements among different equipment can pose challenges in selecting the right driveline. Ensuring proper compatibility and fit between the driveline and the equipment is crucial for optimal power transmission and safety. Customization or adaptation may be necessary in certain cases, which could add complexity and cost.

5. Torque Overload and Protection:

– PTO driveline systems are susceptible to torque overload, especially when the driven equipment encounters sudden resistance or obstructions. Excessive torque can lead to driveline component failures, such as universal joint breakage or shear pin failure, potentially causing damage to the driveline or other connected components. Proper protection mechanisms, such as shear pins, slip clutches, or overload clutches, should be employed to prevent damage and ensure operator safety.

6. Noise and Vibration:

– PTO driveline systems can generate significant noise and vibration during operation. The rotating components, imbalances, misalignments, or worn-out components can contribute to increased noise levels and vibration. Excessive noise and vibration not only affect operator comfort but can also lead to component fatigue and premature wear. Employing appropriate vibration dampening techniques, balancing the driveline components, and using vibration-absorbing materials can help mitigate these issues.

7. Environmental Factors:

– PTO driveline systems may be exposed to various environmental factors, such as dust, debris, moisture, and temperature extremes. These factors can impact the driveline’s performance and longevity. Dust and debris can accumulate in the driveline components, leading to increased friction and wear. Moisture and corrosive environments can cause rust and degradation of driveline parts. Extreme temperatures can affect the lubrication properties and material integrity. Regular inspection, cleaning, and appropriate protection measures are essential to mitigate the impact of environmental factors.

In summary, while PTO driveline systems offer significant advantages, there are limitations and challenges that need to be addressed for safe and efficient operation. These include safety risks, maintenance requirements, alignment considerations, compatibility issues, torque overload protection, noise and vibration management, and the impact of environmental factors. By understanding and addressing these challenges, operators can ensure the proper functioning and longevity of PTO driveline systems.

pto shaft

What benefits do PTO drivelines offer for tasks like tilling, mowing, and harvesting?

PTO (Power Take-Off) drivelines offer several benefits for tasks like tilling, mowing, and harvesting in agricultural operations. These benefits contribute to increased efficiency, improved productivity, and enhanced performance in these specific tasks. Let’s explore the advantages that PTO drivelines provide for each of these tasks:

Tilling:

1. Powerful and Efficient Operation: PTO drivelines enable tilling equipment, such as rotary tillers or disc harrows, to efficiently break up and prepare the soil for planting. The rotational power transmitted through the PTO shaft provides the necessary force for the tines or blades of the tiller to penetrate the soil, ensuring thorough tillage and soil preparation.

2. Uniform and Consistent Tilling: PTO-driven tillers offer consistent and uniform tilling depth and quality throughout the field. The power generated by the power source is evenly distributed through the PTO driveline, resulting in uniform tilling across the entire working width of the implement. This helps create an optimal seedbed for planting, promoting seed germination and crop growth.

3. Versatility and Adjustability: PTO drivelines allow for the use of different types and sizes of tillage implements, providing flexibility and adaptability to varying soil conditions and farming practices. Operators can easily attach and detach different tillage equipment to the PTO shaft, enabling them to switch between implements based on the specific requirements of the soil and crops.

Mowing:

1. Efficient Cutting: PTO-driven mowers, whether rotary or flail mowers, provide efficient cutting performance. The high rotational speed and power transmitted through the PTO driveline enable the mower blades to effectively cut through grass, weeds, or crops, resulting in a well-maintained and visually appealing appearance of the mowed area.

2. Wide Coverage and Reduced Time: PTO-driven mowers typically have wide cutting widths, allowing operators to cover a larger area in less time. This reduces the overall mowing time, increasing efficiency and productivity. The power transmitted through the PTO driveline facilitates the swift operation of the mower, ensuring efficient cutting even in dense vegetation.

3. Adjustable Cutting Height: PTO drivelines allow for easy adjustment of the cutting height of the mower. Operators can modify the height of the mower deck or attachment, ensuring precise cutting based on the desired aesthetic or functional requirements. This flexibility in cutting height adjustment enhances the versatility of PTO-driven mowers for various applications, such as maintaining lawns, meadows, or pastures.

Harvesting:

1. Powerful Harvesting: PTO drivelines provide the necessary power to operate harvesting equipment, such as combines, forage harvesters, or balers. The high torque and rotational power transmitted through the PTO shaft enable efficient harvesting of crops, ensuring smooth operation and reduced crop loss during the process.

2. Improved Harvesting Capacity: PTO-driven harvesting equipment often features wider headers or cutting widths, allowing for increased harvesting capacity. The power transferred through the PTO driveline enables the equipment to cover a larger area, improving overall harvesting efficiency and reducing the time required to complete the task.

3. Integration with Other Equipment: PTO drivelines facilitate the integration of various harvesting equipment with other implements or attachments. For example, a PTO-driven combine harvester can be equipped with a straw chopper or a grain cart, which can be powered by the same PTO driveline. This integration enhances the efficiency of the overall harvesting process and simplifies the logistics of crop collection and storage.

In summary, PTO drivelines offer several benefits for tasks like tilling, mowing, and harvesting. They provide powerful and efficient operation, uniform and consistent performance, versatility and adjustability, wide coverage and reduced time, adjustable cutting height, and increased harvesting capacity. These advantages contribute to improved efficiency, productivity, and performance in agricultural operations, helping farmers achieve optimal results in these critical tasks.

China Good quality Wholesale High Quality Custom Made Stainless Steel Pto Tube Spline Shaft PTO Driveline  China Good quality Wholesale High Quality Custom Made Stainless Steel Pto Tube Spline Shaft PTO Driveline
editor by CX 2024-05-14

China OEM CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive Line

Product Description

 

Product Description

SWC BH Cardan Shaft Basic Parameter And Main Dimension

Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

Detailed Photos

 

Product Parameters

 Model   Tn
kN • m

T.
kN • m

p
(.)
LS
mm
Lmin                           Size
                           mm
I kg. m2       m
      kg
Di
js11
d2
H7
Da Lm n-d k t b
h9
g Lmin 100mm Lmin 100mm
SWC58BH 58 0.15 0.075 ≤22 35 325 47 30 38 35 4-5 3.5 1.5 2.2
SWC65BH 65 0.25 0.125 ≤22 40 360 52 35 42 46 4-6 4.5 1.7 3.0
SWC75BH 75 0.50 0.25 ≤22 40 395 62 42 50 58 6-6 5.5 2.0 5.0
SWC90BH 90 1.0 0.50 ≤22 45 435 74.5 47 54 58 4-8 6.0 2.5 6.6
SWC100BH 100 1.5 0.75 ≤25 55 390 84 57 60 58 6-9 7 2.5 0.0044 0.00019 6.1 0.35
SWC120BH 120 2.5 1.25 ≤25 80 485 102 75 70 68 8-11 8 2.5 0.5719 0.00044 10.8 0.55
SWC150BH 150 5 2.5 ≤25 80 590 13.0 90 89 80 8-13 10 3.0 0.0423 0.00157 24.5 0.85
SWC160BH 160 10 5 ≤25 80 660 137 100 95 110 8-15 15 3.0 20 12 0.1450 0.0060 68 1.72
SWC180BH 180 20 10 ≤25 100 810 155 105 114 130 8-17 17 5.0 24 14 0.1750 0.0070 70 2.8
SWC200BH 200 32 16 ≤15 110 860 170 120 127 135 8-17 19 5.0 28 16 0.3100 0.0130 86 3.6
SWC225BH 225 40 20 ≤15 140 920 196 135 152 120 8-17 20 5.0 32 9.0 0.5380 0.5714 122 4.9
SWC250BH 250 63 31.5 ≤15 140 1035 218 150 168 140 8-19 25 6.0 40 12.5 0.9660 0.5717 172 5.3
SWC285BH 285 90 45 ≤15 140 1190 245 170 194 160 8-21 27 7.0 40 15.0 2.0110 0.571 263 6.3
SWC315BH 315 125 63 ≤15 140 1315 280 185 219 180 10-23 32 8.0 40 15.0 3.6050 0.571 382 8.0
SWC350BH 350 180 90 ≤15 150 1410 310 210 267 194 10-23 35 8.0 50 16.0 7.571 0.2219 582 15.0
SWC390BH 390 250 125 ≤15 170 1590 345 235 267 215 10-25 40 8.0 70 18.0 12.164 0.2219 738 15.0
SWC440BH 440 355 180 ≤15 190 1875 390 255 325 260 16-28 42 10 80 20.0 21.420 0.4744 1190 21.7
SWC490BH 490 500 250 ≤15 190 1985 435 275 325 270 16-31 47 12 90 22.5 32.860 0.4744 1452 21.7
SWC550BH 550 710 355 ≤15 240 2300 492 320 426 305 16-31 50 12 100 22.5 68.920 1.3570 2380 34

 

Packaging & Shipping

 

Company Profile

HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

What factors should be considered when designing an efficient driveline system?

Designing an efficient driveline system involves considering various factors that contribute to performance, reliability, and overall system efficiency. Here are the key factors that should be considered when designing an efficient driveline system:

1. Power Requirements:

The power requirements of the vehicle play a crucial role in designing an efficient driveline system. It is essential to determine the maximum power output of the engine and ensure that the driveline components can handle and transfer that power efficiently. Optimizing the driveline for the specific power requirements helps minimize energy losses and maximize overall efficiency.

2. Weight and Packaging:

The weight and packaging of the driveline components have a significant impact on system efficiency. Lightweight materials and compact design help reduce the overall weight of the driveline, which can improve fuel efficiency and vehicle performance. Additionally, efficient packaging ensures that driveline components are properly integrated, minimizing energy losses and maximizing available space within the vehicle.

3. Friction and Mechanical Losses:

Minimizing friction and mechanical losses within the driveline system is crucial for achieving high efficiency. Frictional losses occur at various points, such as bearings, gears, and joints. Selecting low-friction materials, optimizing lubrication systems, and implementing efficient bearing designs can help reduce these losses. Additionally, employing advanced gear designs, such as helical or hypoid gears, can improve gear mesh efficiency and reduce power losses.

4. Gear Ratios and Transmission Efficiency:

The selection of appropriate gear ratios and optimizing transmission efficiency greatly impacts driveline efficiency. Gear ratios should be chosen to match the vehicle’s power requirements, driving conditions, and desired performance characteristics. In addition, improving the efficiency of the transmission, such as reducing gear mesh losses and enhancing hydraulic or electronic control systems, can contribute to overall driveline efficiency.

5. Aerodynamic Considerations:

Aerodynamics play a significant role in a vehicle’s overall efficiency, including the driveline system. Reducing aerodynamic drag through streamlined vehicle design, efficient cooling systems, and appropriate underbody airflow management can enhance driveline efficiency by reducing the power required to overcome air resistance.

6. System Integration and Control:

Efficient driveline design involves seamless integration and control of various components. Employing advanced control systems, such as electronic control units (ECUs), can optimize driveline operation by adjusting power distribution, managing gear shifts, and optimizing torque delivery based on real-time driving conditions. Effective system integration ensures smooth communication and coordination between driveline components, improving overall efficiency.

7. Environmental Considerations:

Environmental factors should also be taken into account when designing an efficient driveline system. Considerations such as emissions regulations, sustainability goals, and the use of alternative power sources (e.g., hybrid or electric drivetrains) can influence driveline design decisions. Incorporating technologies like regenerative braking or start-stop systems can further enhance efficiency and reduce environmental impact.

8. Reliability and Durability:

Designing an efficient driveline system involves ensuring long-term reliability and durability. Selecting high-quality materials, performing thorough testing and validation, and considering factors such as thermal management and component durability help ensure that the driveline system operates efficiently over its lifespan.

By considering these factors during the design process, engineers can develop driveline systems that are optimized for efficiency, performance, and reliability, resulting in improved fuel economy, reduced emissions, and enhanced overall vehicle efficiency.

pto shaft

Can driveline components be customized for specific vehicle or equipment requirements?

Yes, driveline components can be customized to meet specific vehicle or equipment requirements. Manufacturers and suppliers offer a range of options for customization to ensure optimal performance, compatibility, and integration with different vehicles or equipment. Customization allows for tailoring the driveline components to specific powertrain configurations, operating conditions, torque requirements, and space constraints. Let’s explore the details of customization for driveline components:

1. Powertrain Configuration:

Driveline components can be customized to accommodate different powertrain configurations. Whether it’s a front-wheel drive, rear-wheel drive, or all-wheel drive system, manufacturers can design and provide specific components such as differentials, gearboxes, and drive shafts that are compatible with the required power distribution and torque transfer characteristics of the particular configuration.

2. Torque Capacity:

Driveline components can be customized to handle specific torque requirements. Different vehicles or equipment may have varying torque outputs based on their intended applications. Manufacturers can engineer and produce driveline components with varying torque-handling capabilities to ensure reliable and efficient power transmission for a range of applications, from passenger vehicles to heavy-duty trucks or machinery.

3. Size and Configuration:

Driveline components can be customized in terms of size, shape, and configuration to fit within the space constraints of different vehicles or equipment. Manufacturers understand that each application may have unique packaging limitations, such as limited available space or specific mounting requirements. Through customization, driveline components can be designed and manufactured to align with these specific dimensional and packaging constraints.

4. Material Selection:

The choice of materials for driveline components can be customized based on the required strength, weight, and durability characteristics. Different vehicles or equipment may demand specific material properties to optimize performance, such as lightweight materials for improved fuel efficiency or high-strength alloys for heavy-duty applications. Manufacturers can provide customized driveline components with materials selected to meet the specific performance and operational requirements.

5. Performance Optimization:

Driveline components can be customized to optimize performance in specific applications. Manufacturers can modify aspects such as gear ratios, differential configurations, or clutch characteristics to enhance acceleration, traction, efficiency, or specific performance attributes based on the intended use of the vehicle or equipment. This customization ensures that the driveline components are tailored to deliver the desired performance characteristics for the specific application.

6. Specialized Applications:

For specialized applications, such as off-road vehicles, racing cars, or industrial machinery, driveline components can be further customized to meet the unique demands of those environments. Manufacturers can develop specialized driveline components with features like enhanced cooling, reinforced construction, or increased torque capacity to withstand extreme conditions or heavy workloads.

Overall, customization of driveline components allows manufacturers to meet the specific requirements of different vehicles or equipment. From powertrain configuration to torque capacity, size and configuration, material selection, performance optimization, and specialized applications, customization ensures that driveline components are precisely designed and engineered to achieve the desired performance, compatibility, and integration with specific vehicles or equipment.

pto shaft

How do drivelines contribute to power transmission and motion in various applications?

Drivelines play a crucial role in power transmission and motion in various applications, including automotive vehicles, agricultural machinery, construction equipment, and industrial systems. They are responsible for transmitting power from the engine or power source to the driven components, enabling motion and providing the necessary torque to perform specific tasks. Here’s a detailed explanation of how drivelines contribute to power transmission and motion in various applications:

1. Automotive Vehicles: In automotive vehicles, such as cars, trucks, and motorcycles, drivelines transmit power from the engine to the wheels, enabling motion and propulsion. The driveline consists of components such as the engine, transmission, drive shafts, differentials, and axles. The engine generates power by burning fuel, and this power is transferred to the transmission. The transmission selects the appropriate gear ratio and transfers power to the drive shafts. The drive shafts transmit the power to the differentials, which distribute it to the wheels. The wheels, in turn, convert the rotational power into linear motion, propelling the vehicle forward or backward.

2. Agricultural Machinery: Drivelines are extensively used in agricultural machinery, such as tractors, combines, and harvesters. These machines require power transmission to perform various tasks, including plowing, tilling, planting, and harvesting. The driveline in agricultural machinery typically consists of a power take-off (PTO) unit, drive shafts, gearboxes, and implement shafts. The PTO unit connects to the tractor’s engine and transfers power to the drive shafts. The drive shafts transmit power to the gearboxes, which further distribute it to the implement shafts. The implement shafts drive the specific agricultural implements, enabling them to perform their intended functions.

3. Construction Equipment: Drivelines are essential in construction equipment, such as excavators, loaders, bulldozers, and cranes. These machines require power transmission to perform tasks such as digging, lifting, pushing, and hauling. The driveline in construction equipment typically consists of an engine, transmission, drive shafts, hydraulic systems, and various gear mechanisms. The engine generates power, which is transferred to the transmission. The transmission, along with the hydraulic systems and gear mechanisms, converts and controls the power to drive the different components of the equipment, allowing them to perform their specific functions.

4. Industrial Systems: Drivelines are widely used in industrial systems and machinery, including conveyor systems, manufacturing equipment, and heavy-duty machinery. These applications require power transmission for material handling, processing, and production. The driveline in industrial systems often involves electric motors, gearboxes, drive shafts, couplings, and driven components. The electric motor provides rotational power, which is transmitted through the driveline components to drive the machinery or conveyors, facilitating the desired motion and power transmission within the industrial system.

5. Power Generation: Drivelines are also employed in power generation applications, such as generators and turbines. These systems require power transmission to convert mechanical energy into electrical energy. The driveline in power generation often consists of a prime mover, such as an internal combustion engine or a steam turbine, connected to a generator. The driveline components, such as couplings, gearboxes, and drive shafts, transmit the rotational power from the prime mover to the generator, which converts it into electrical power.

6. Marine and Aerospace Applications: Drivelines are utilized in marine vessels and aerospace systems to facilitate propulsion and motion. In marine applications, drivelines transfer power from engines or turbines to propellers or water jets, enabling the vessel to move through the water. In aerospace applications, drivelines transmit power from engines to various components, such as rotors or propellers, providing the necessary thrust for flight.

In summary, drivelines are integral to power transmission and motion in a wide range of applications. They enable the transfer of power from the engine or power source to the driven components, allowing for the generation of torque and the performance of specific tasks. Drivelines play a vital role in automotive vehicles, agricultural machinery, construction equipment, industrial systems, power generation, and marine and aerospace applications, contributing to efficient power transmission, motion, and the overall functionality of these diverse systems.

China OEM CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive LineChina OEM CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive Line
editor by CX 2024-05-07

China Standard Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft 118 PTO Driveline

Product Description

 

Parameter specifications

 

Certification Shipment Quality material Company System Certification
IATF16949 in time high steel ISO9001

 

Company Profile

 

HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, CHINAMFG Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world. 

Equipment And Main Products

Certifications

FAQ

Q1:How is the quality of your product?
A:Our product has reliable quality,  high wear life

Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery

Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q4:Price?
A:We will offer competitive price after receiving your drawing

Q5:What is your terms of payment?

A:30% T/T advanced, 70% T/T before shipping

Q6:What is your terms of delivery?
A: FOB

Q7:What drawing software does your company use?
A:CAXA

Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days

Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time

Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.

Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
 

Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
   2. We respect every customer as our friend and we sincerely do business and make friends with them, 
   no matter where they come from.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

customized version
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do manufacturers ensure the compatibility of PTO drivelines with diverse equipment?

Manufacturers employ various methods and considerations to ensure the compatibility of PTO (Power Take-Off) drivelines with diverse equipment. Here are the key factors they take into account:

1. Standardization:

– PTO drivelines are built according to standardized specifications and dimensions. Manufacturers adhere to industry standards and guidelines, such as those set by organizations like the American Society of Agricultural and Biological Engineers (ASABE) and the International Organization for Standardization (ISO). These standards define key parameters like shaft dimensions, connection types, torque ratings, and safety requirements. By following these standards, manufacturers ensure that their PTO drivelines can be easily interchanged and connected with diverse equipment that adheres to the same standards.

2. Compatibility Testing:

– Manufacturers conduct extensive compatibility testing to verify the performance and suitability of their PTO drivelines with different types of equipment. This testing involves connecting the drivelines to various implements, machines, and power sources to assess factors like power transfer efficiency, alignment, torque handling, and safety. Compatibility testing helps identify any issues or limitations that may arise when connecting the drivelines to different equipment. Manufacturers can then make necessary adjustments or recommendations to ensure optimal compatibility.

3. Application-Specific Design:

– Manufacturers often design PTO drivelines with specific applications in mind. They consider the requirements and operating conditions of various equipment categories, such as agricultural machinery, construction equipment, or industrial machinery. Manufacturers may offer different models or configurations of PTO drivelines tailored to these specific applications. For example, agricultural PTO drivelines may have features like enhanced dust resistance, rugged construction, and additional safety measures, while industrial PTO drivelines may prioritize high torque capacity and durability for heavy-duty applications. By designing drivelines with application-specific considerations, manufacturers ensure that their products meet the unique demands of diverse equipment types.

4. Consultation and Collaboration:

– Manufacturers maintain close relationships and collaborations with equipment manufacturers and suppliers. This collaboration allows them to exchange information about equipment requirements and driveline specifications. By understanding the specific needs of different equipment, manufacturers can develop PTO drivelines that align with those requirements. They may also provide technical support and guidance to equipment manufacturers regarding the selection and integration of PTO drivelines into their products. This consultation and collaboration foster compatibility and ensure that the drivelines are suitable for the intended equipment.

5. Documentation and Guidelines:

– Manufacturers provide detailed documentation, user manuals, and guidelines that outline the compatibility aspects of their PTO drivelines. These resources specify the recommended equipment types, connection methods, torque limits, and other important considerations for proper integration. Operators and equipment manufacturers can refer to these documents to ensure the compatibility of the PTO drivelines with diverse equipment. Manufacturers may also offer technical support or customer service channels to address any compatibility-related questions or concerns.

6. Ongoing Research and Development:

– Manufacturers continuously invest in research and development to improve the compatibility of their PTO drivelines with evolving equipment technologies. They stay updated with industry trends, technological advancements, and changing equipment requirements. This allows them to adapt and innovate their driveline designs, materials, and manufacturing processes to ensure ongoing compatibility with new and emerging equipment types and applications.

In summary, manufacturers ensure the compatibility of PTO drivelines with diverse equipment through standardization, compatibility testing, application-specific design, consultation and collaboration with equipment manufacturers, documentation and guidelines, and ongoing research and development. These efforts enable manufacturers to provide drivelines that effectively and safely interface with a wide range of equipment, promoting seamless integration and reliable power transfer.

pto shaft

Are there any limitations or challenges associated with using PTO driveline systems?

While PTO (Power Take-Off) driveline systems offer numerous benefits, there are also certain limitations and challenges associated with their use. Here are some of the key considerations:

1. Safety Risks:

– PTO driveline systems can pose safety risks if not handled properly. The rotating components of the driveline, such as the shafts, yokes, and universal joints, can cause serious injuries if operators come into contact with them while in motion. It is crucial to follow proper safety procedures, including the use of shields, guards, and safety devices, to prevent accidents. Adequate training and awareness about the potential hazards associated with PTO driveline systems are essential.

2. Maintenance and Lubrication:

– PTO driveline systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints, splines, and other moving parts need to be inspected, cleaned, and properly lubricated according to the manufacturer’s recommendations. Neglecting maintenance can lead to premature wear, increased friction, and potential failures, compromising the driveline’s efficiency and reliability.

3. Alignment and Misalignment:

– Proper alignment between the power source and the driven equipment is crucial for efficient power transfer in PTO driveline systems. Misalignment can result in increased vibration, excessive wear, and reduced power transmission efficiency. Achieving and maintaining proper alignment can be challenging, especially when connecting the driveline to equipment with varying mounting heights, angles, or misaligned driveline components. Operators need to carefully align the driveline to minimize stress and ensure smooth operation.

4. Length and Compatibility:

– PTO driveline systems need to be appropriately sized and compatible with the specific equipment and applications they are intended for. Variations in length, connection types, and torque requirements among different equipment can pose challenges in selecting the right driveline. Ensuring proper compatibility and fit between the driveline and the equipment is crucial for optimal power transmission and safety. Customization or adaptation may be necessary in certain cases, which could add complexity and cost.

5. Torque Overload and Protection:

– PTO driveline systems are susceptible to torque overload, especially when the driven equipment encounters sudden resistance or obstructions. Excessive torque can lead to driveline component failures, such as universal joint breakage or shear pin failure, potentially causing damage to the driveline or other connected components. Proper protection mechanisms, such as shear pins, slip clutches, or overload clutches, should be employed to prevent damage and ensure operator safety.

6. Noise and Vibration:

– PTO driveline systems can generate significant noise and vibration during operation. The rotating components, imbalances, misalignments, or worn-out components can contribute to increased noise levels and vibration. Excessive noise and vibration not only affect operator comfort but can also lead to component fatigue and premature wear. Employing appropriate vibration dampening techniques, balancing the driveline components, and using vibration-absorbing materials can help mitigate these issues.

7. Environmental Factors:

– PTO driveline systems may be exposed to various environmental factors, such as dust, debris, moisture, and temperature extremes. These factors can impact the driveline’s performance and longevity. Dust and debris can accumulate in the driveline components, leading to increased friction and wear. Moisture and corrosive environments can cause rust and degradation of driveline parts. Extreme temperatures can affect the lubrication properties and material integrity. Regular inspection, cleaning, and appropriate protection measures are essential to mitigate the impact of environmental factors.

In summary, while PTO driveline systems offer significant advantages, there are limitations and challenges that need to be addressed for safe and efficient operation. These include safety risks, maintenance requirements, alignment considerations, compatibility issues, torque overload protection, noise and vibration management, and the impact of environmental factors. By understanding and addressing these challenges, operators can ensure the proper functioning and longevity of PTO driveline systems.

pto shaft

What are the key components of a PTO driveline system and how do they work together?

A PTO (Power Take-Off) driveline system consists of several key components that work together to facilitate power transmission from a power source to driven equipment. Each component plays a specific role in ensuring the efficient and reliable transfer of rotational power. Let’s explore the key components of a PTO driveline system and how they work together:

1. Power Source:

The power source in a PTO driveline system is typically an engine or motor, such as the one found in a tractor or industrial machine. The power source generates rotational power, which serves as the energy source for the entire system. The power generated by the engine is harnessed and transferred to the PTO driveline for further transmission.

2. PTO Shaft:

The PTO shaft is a rotating shaft that extends from the power source to the driven equipment. It is the primary component responsible for transmitting power from the power source to the implement. The PTO shaft is connected to the power source at one end, typically through a PTO coupling, and to the driven equipment at the other end. As the power source rotates, the rotational motion is transferred along the PTO shaft to drive the implement.

3. PTO Clutch:

The PTO clutch is a mechanism that allows the operator to engage or disengage the power transfer between the power source and the driven equipment. It is usually controlled by a lever or switch within easy reach of the operator. When the PTO clutch is engaged, the power from the power source is transmitted through the PTO shaft to the implement. Conversely, disengaging the PTO clutch interrupts the power transfer, ensuring that power is only transmitted when needed. The PTO clutch provides control and safety during operation, allowing the operator to start or stop power transmission as required.

4. PTO Gearbox:

Some machinery may incorporate a PTO gearbox between the power source and the PTO shaft. The PTO gearbox is responsible for adjusting the rotational speed and torque of the power transfer. It contains a set of gears that can be switched or adjusted to modify the speed and torque output of the PTO shaft. By changing the gear ratios, the PTO gearbox allows operators to adapt the power transmission to suit different implements or tasks. This enables the use of implements that require varying rotational speeds or different levels of torque, enhancing the versatility of the PTO driveline system.

5. PTO Driven Equipment:

The driven equipment refers to the implements or machinery that receive power from the PTO driveline system. This can include a wide range of equipment, such as mowers, balers, sprayers, augers, pumps, or generators. The PTO driveline system transfers rotational power from the power source through the PTO shaft to the driven equipment, enabling them to perform their specific functions. The driven equipment may have input shafts or connections designed to receive the PTO shaft and convert the rotational power into the desired output, such as cutting, baling, spraying, or generating electricity.

These key components of a PTO driveline system work together in a coordinated manner to achieve effective power transmission. The power generated by the engine is transferred through the PTO clutch to the PTO shaft. If a PTO gearbox is present, it can adjust the speed and torque of the power before it reaches the driven equipment. The PTO shaft then transmits the rotational power to the driven equipment, allowing them to perform their intended functions. The operator has control over the power transmission process through the PTO clutch, enabling them to start or stop the power transfer as needed.

Overall, the key components of a PTO driveline system collaborate to provide a reliable and efficient means of power transmission from the power source to the driven equipment. This facilitates a wide range of agricultural and industrial applications, enhancing the functionality, versatility, and productivity of machinery in these sectors.

China Standard Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft 118 PTO Driveline  China Standard Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft 118 PTO Driveline
editor by CX 2024-05-03

China best Custom Large AISI 4340 Cast Iron Long Mild Steel Rolling Mill Transmission Propeller Pto Drive Shaft PTO Driveline

Product Description

custom large aisi 4340 cast iron long mild steel rolling mill transmission propeller pto drive shaft
The drive shaft and the passive shaft shall be a pair of directly adjacent shafts connected by transmission pairs (gears, pulleys, sprockets, etc.). driving shaft is closer to the power source .on the contrary, the passive shaft is similar to the working shaft, it is mainly used in lathes, milling machines, fans, conveyors, injection molding machines, processing centers, steam turbines, drilling machines, hydraulic turbines, machinery industry, etc.

 

We are manufacture main shaft,transmission shaft, rotor shaft,propeller shaft,wind power shaft,passive shaft, support roller shaft,gear shaft,eccentric shaft,custom and oem are accepted.

Product name

OEM machining forged 42CrMo steel thread axis shaft

Material

ZG45,ZG42CrMo,35CrMo,ect

Structure

Casting or forging

Process

Lathing, milling,grinding

Max.diameter

2000mm

Max.length 

8000mm

Max.tolerance

±0.3

Type

According to drawings

Package

Seaworthy packing

Delivery time

15-45 days

Certification

SGS,ISO

 process equipment list 

equipment process part size  qty     model
gantry milling machine 6000*2300*1600 1 BX2571
gantry milling machine 3000*1200*800 1 XQ2012
CNC centre 1000*600 1 1060
CNC centre 1300*700 1 1370
CNC centre 4300*2700 1 4370
vertical milling machine  1500  1 X53T
gantry boring and milling  1800*4000 1 B**2018
horizontal milling machine 960*1200*1200 1 TP *611B
horizontal lathe  dia300*3000 4 CW6163E
saw machine  dia5—300 4  
grinding machine  1000*300 1 M71304
grinding macnine for outer dia 1500*3200 1 M1332B
gantry CNC centre 4000*2700 1 YR4571
common lathe dia20–1280,L 20–5000 6  
common drilling machine  dia2–80 6  
plasma cut machine  4000*12000 1 SXL-400
arc welding machine    2 500-2
co2 welding machine   14 350 500
other common machine  common milling ,lathe , driling and milling machine etc 

 

FAQ
Q1: Are you a factory or trading company?
A:We are a factory and have more years manufacture and sales experience.

Q2: What is your sample policy?
A:We can supply the sample if we have , but the customers have to pay the sample cost and the courier cost.If sample quantity is more than our regular one, we will extra collect sample cost.

Q3: Can you produce according to the samples?
A:Yes, we can produce by your samples or technical drawings. We can build the molds.

Q4: What’s your delivery time?
A:For regular products, we keep them in stock. The specific delivery time depends on the items and the quantity of your order,usually15-20 days

Q5:What is your terms of payment?
A:T/T 30% as deposit, and 70% before delivery.

Q6:Do you test all your goods before delivery?
A:Yes, we have 100% test before delivery.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft
Samples:
US$ 2000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pto shaft

Can PTO drivelines be adapted for use in both agricultural and industrial settings?

Yes, PTO (Power Take-Off) drivelines can be adapted for use in both agricultural and industrial settings. PTO drivelines are versatile and widely utilized in various applications, including agricultural machinery, construction equipment, forestry machinery, and industrial machinery. Let’s explore how PTO drivelines can be adapted for different settings:

1. Agricultural Settings:

– PTO drivelines have been extensively used in agriculture for decades. They are commonly found in tractors, combine harvesters, balers, mowers, and other agricultural equipment. In agricultural settings, PTO drivelines are primarily used to transfer power from the tractor’s engine to various implements, such as rotary cutters, grain augers, pumps, and sprayers. These drivelines are designed to withstand the demanding conditions typically encountered in agricultural operations, including exposure to dust, debris, and uneven terrain. PTO drivelines for agriculture often feature durable construction, robust components, and protective measures such as shields and guards to ensure operator safety and reliable power transfer.

2. Industrial Settings:

– PTO drivelines can also be adapted for use in industrial settings. Industrial machinery, such as generators, pumps, compressors, and conveyors, often require a power source to drive their operations. PTO drivelines can be employed to transfer power from an engine or motor to these industrial machines. However, certain modifications and adaptations may be necessary to suit the specific requirements of the industrial application. This can include adjusting the speed and torque output of the driveline, incorporating specialized couplings or adapters, and implementing additional safety features to meet industrial safety standards. PTO drivelines used in industrial settings are typically designed to withstand heavy loads, continuous operation, and robust working conditions.

3. Adaptability and Compatibility:

– One of the advantages of PTO drivelines is their adaptability and compatibility with various equipment and machinery. The standardized nature of PTO shafts and connections allows for easy interchangeability between different implements and machines, regardless of whether they are used in agricultural or industrial settings. This interchangeability enables farmers, contractors, and operators to utilize the same PTO driveline across different equipment, reducing the need for multiple drivelines and enhancing operational efficiency. However, it is essential to ensure that the driveline’s specifications, such as torque rating, speed rating, and size, are compatible with the specific requirements of the equipment and application.

4. Considerations for Adaptation:

– When adapting PTO drivelines for different settings, it is crucial to consider factors such as power requirements, operating conditions, safety regulations, and equipment compatibility. The specific needs of the application, including the torque, speed, and operating angles, should be carefully evaluated to choose the appropriate driveline components and configurations. It may be necessary to consult equipment manufacturers, engineers, or experts in driveline systems to ensure proper adaptation and compatibility.

5. Safety and Efficiency:

– Regardless of the setting, safety and efficiency remain paramount when adapting PTO drivelines. Safety measures, such as shields, guards, shear pins, slip clutches, and overload protection devices, should be incorporated to protect operators and prevent accidents. Regular maintenance and inspections are essential to ensure the driveline’s optimal performance and longevity. Lubrication, alignment, and proper usage practices should be followed to maximize efficiency and reduce wear and tear.

In conclusion, PTO drivelines can be adapted for use in both agricultural and industrial settings. Their versatility, compatibility, and interchangeability make them suitable for a wide range of applications. By considering the specific requirements of the setting, incorporating necessary adaptations, and prioritizing safety and efficiency, PTO drivelines can deliver reliable power transfer in various agricultural and industrial environments.

pto shaft

How do PTO drivelines enhance the performance of tractors and agricultural equipment?

PTO (Power Take-Off) drivelines play a crucial role in enhancing the performance of tractors and agricultural equipment. By providing a reliable and versatile power source, PTO drivelines improve the functionality, efficiency, and productivity of agricultural machinery. Here are several ways in which PTO drivelines enhance the performance of tractors and agricultural equipment:

1. Power Versatility:

– PTO drivelines enable tractors and agricultural equipment to utilize a wide range of power-driven implements and attachments. By connecting to the PTO shaft of a tractor, implements such as mowers, tillers, seeders, and balers can be powered directly, eliminating the need for separate engines or motors. This versatility allows farmers to perform multiple tasks using a single power source, reducing equipment redundancy and increasing operational efficiency.

2. Increased Efficiency:

– PTO drivelines contribute to increased efficiency by providing a direct power transfer mechanism. The driveline ensures minimal power loss during transmission, resulting in more efficient utilization of available power. This efficiency leads to improved performance and reduced fuel consumption, ultimately optimizing resource utilization and lowering operating costs.

3. Flexibility in Equipment Usage:

– PTO drivelines offer flexibility in equipment usage by allowing quick and easy attachment and detachment of implements. Farmers can rapidly switch between different implements, tailoring the equipment to suit specific tasks and field conditions. This flexibility enhances productivity as it reduces downtime associated with changing equipment, enabling farmers to adapt to changing agricultural needs efficiently.

4. Time Savings:

– PTO drivelines contribute to time savings by enabling faster and more efficient completion of agricultural tasks. Machinery powered by PTO drivelines can operate at higher speeds and cover larger areas, reducing the time required for tasks such as mowing, tilling, planting, and harvesting. Additionally, the direct power transfer provided by PTO drivelines eliminates the need for manual labor or slower power transmission methods, further enhancing productivity and time efficiency.

5. Enhanced Capability:

– PTO drivelines enhance the capability of tractors and agricultural equipment by enabling them to handle a broader range of tasks and operate specialized implements. For example, PTO-driven sprayers allow precise and efficient spraying of fertilizers and pesticides, ensuring optimal crop health. PTO-driven balers enable efficient baling and packaging of hay or other forage materials. The versatility and enhanced capability provided by PTO drivelines allow farmers to expand their operations and achieve higher levels of productivity.

6. Consistent Power Delivery:

– PTO drivelines ensure consistent power delivery to agricultural equipment, resulting in consistent and uniform operation. The power from the tractor or power source is transmitted directly to the driven machinery, maintaining a steady power input. Consistent power delivery helps ensure optimum performance, reducing variations in output quality and minimizing the need for rework or adjustments.

7. Improved Safety:

– PTO drivelines contribute to improved safety by reducing the need for direct operator interaction with moving parts. Implements and machinery powered by PTO drivelines often have guards and safety features in place to protect operators from potential hazards. Additionally, the direct power transfer eliminates the need for manual belt or chain drives, reducing the risk of entanglement or mechanical failures.

8. Advanced Technology Integration:

– PTO drivelines enable the integration of advanced technologies and features into agricultural equipment. For example, PTO-driven machinery can incorporate precision farming technologies, such as GPS guidance systems, automatic controls, and variable-rate application capabilities. These technologies enhance accuracy, efficiency, and input optimization, resulting in improved performance and increased yields.

Overall, PTO drivelines significantly enhance the performance of tractors and agricultural equipment by providing a versatile power source, increasing efficiency, enabling flexibility in equipment usage, saving time, enhancing capability, ensuring consistent power delivery, improving safety, and facilitating the integration of advanced technologies. These advantages contribute to increased productivity, improved operational effectiveness, and enhanced profitability in agricultural operations.

pto shaft

What benefits do PTO drivelines offer for tasks like tilling, mowing, and harvesting?

PTO (Power Take-Off) drivelines offer several benefits for tasks like tilling, mowing, and harvesting in agricultural operations. These benefits contribute to increased efficiency, improved productivity, and enhanced performance in these specific tasks. Let’s explore the advantages that PTO drivelines provide for each of these tasks:

Tilling:

1. Powerful and Efficient Operation: PTO drivelines enable tilling equipment, such as rotary tillers or disc harrows, to efficiently break up and prepare the soil for planting. The rotational power transmitted through the PTO shaft provides the necessary force for the tines or blades of the tiller to penetrate the soil, ensuring thorough tillage and soil preparation.

2. Uniform and Consistent Tilling: PTO-driven tillers offer consistent and uniform tilling depth and quality throughout the field. The power generated by the power source is evenly distributed through the PTO driveline, resulting in uniform tilling across the entire working width of the implement. This helps create an optimal seedbed for planting, promoting seed germination and crop growth.

3. Versatility and Adjustability: PTO drivelines allow for the use of different types and sizes of tillage implements, providing flexibility and adaptability to varying soil conditions and farming practices. Operators can easily attach and detach different tillage equipment to the PTO shaft, enabling them to switch between implements based on the specific requirements of the soil and crops.

Mowing:

1. Efficient Cutting: PTO-driven mowers, whether rotary or flail mowers, provide efficient cutting performance. The high rotational speed and power transmitted through the PTO driveline enable the mower blades to effectively cut through grass, weeds, or crops, resulting in a well-maintained and visually appealing appearance of the mowed area.

2. Wide Coverage and Reduced Time: PTO-driven mowers typically have wide cutting widths, allowing operators to cover a larger area in less time. This reduces the overall mowing time, increasing efficiency and productivity. The power transmitted through the PTO driveline facilitates the swift operation of the mower, ensuring efficient cutting even in dense vegetation.

3. Adjustable Cutting Height: PTO drivelines allow for easy adjustment of the cutting height of the mower. Operators can modify the height of the mower deck or attachment, ensuring precise cutting based on the desired aesthetic or functional requirements. This flexibility in cutting height adjustment enhances the versatility of PTO-driven mowers for various applications, such as maintaining lawns, meadows, or pastures.

Harvesting:

1. Powerful Harvesting: PTO drivelines provide the necessary power to operate harvesting equipment, such as combines, forage harvesters, or balers. The high torque and rotational power transmitted through the PTO shaft enable efficient harvesting of crops, ensuring smooth operation and reduced crop loss during the process.

2. Improved Harvesting Capacity: PTO-driven harvesting equipment often features wider headers or cutting widths, allowing for increased harvesting capacity. The power transferred through the PTO driveline enables the equipment to cover a larger area, improving overall harvesting efficiency and reducing the time required to complete the task.

3. Integration with Other Equipment: PTO drivelines facilitate the integration of various harvesting equipment with other implements or attachments. For example, a PTO-driven combine harvester can be equipped with a straw chopper or a grain cart, which can be powered by the same PTO driveline. This integration enhances the efficiency of the overall harvesting process and simplifies the logistics of crop collection and storage.

In summary, PTO drivelines offer several benefits for tasks like tilling, mowing, and harvesting. They provide powerful and efficient operation, uniform and consistent performance, versatility and adjustability, wide coverage and reduced time, adjustable cutting height, and increased harvesting capacity. These advantages contribute to improved efficiency, productivity, and performance in agricultural operations, helping farmers achieve optimal results in these critical tasks.

China best Custom Large AISI 4340 Cast Iron Long Mild Steel Rolling Mill Transmission Propeller Pto Drive Shaft PTO Driveline  China best Custom Large AISI 4340 Cast Iron Long Mild Steel Rolling Mill Transmission Propeller Pto Drive Shaft PTO Driveline
editor by CX 2024-04-17

China Custom Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision45 PTO Driveline

Product Description

Company Profile

 

HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, CHINAMFG Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world. 

Equipment And Main Products

Certifications

FAQ

Q1:How is the quality of your product?
A:Our product has reliable quality,  high wear life

Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery

Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q4:Price?
A:We will offer competitive price after receiving your drawing

Q5:What is your terms of payment?

A:30% T/T advanced, 70% T/T before shipping

Q6:What is your terms of delivery?
A: FOB

Q7:What drawing software does your company use?
A:CAXA

Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days

Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time

Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.

Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
 

Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
   2. We respect every customer as our friend and we sincerely do business and make friends with them, 
   no matter where they come from.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Order Sample

40000
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

What factors should be considered when selecting the appropriate PTO driveline for an application?

When selecting the appropriate PTO (Power Take-Off) driveline for an application, several factors need to be considered to ensure optimal performance, efficiency, and safety. Here are some key factors to take into account:

1. Power Requirements:

– Determine the power requirements of the driven equipment. Consider the horsepower (HP) or kilowatt (kW) rating necessary to operate the equipment effectively. The PTO driveline should be capable of transmitting the required power without overloading or damaging the driveline components.

2. Speed and RPM:

– Identify the desired operating speed and RPM (Rotations Per Minute) of the driven equipment. The PTO driveline should be compatible with the required speed range to ensure efficient power transmission. Consider the maximum and minimum RPM ratings of the driveline and select one that matches the specific speed requirements of the application.

3. Torque Requirements:

– Determine the torque requirements of the driven equipment. Torque is the rotational force required to perform the intended task. Consider both the maximum and average torque demands during operation. Ensure that the selected PTO driveline can handle the torque levels without exceeding its maximum torque capacity or causing premature wear or failure.

4. Application Type:

– Consider the specific application and the type of equipment involved. Different applications may require different PTO driveline designs and features. For example, agricultural equipment such as mowers, balers, or tillers may benefit from a constant velocity (CV) PTO driveline to accommodate varying angles and speeds, while stationary equipment like generators or water pumps may use a non-constant velocity (non-CV) PTO driveline.

5. Safety Considerations:

– Evaluate the safety requirements of the application. Certain applications may require additional safety features such as shear bolts or slip clutches to protect against excessive loads, sudden obstructions, or torque spikes. Ensure that the selected PTO driveline incorporates the necessary safety mechanisms to prevent damage to the driveline and equipment, as well as to ensure the safety of operators and bystanders.

6. Durability and Maintenance:

– Consider the durability and maintenance requirements of the PTO driveline. Evaluate the quality and reliability of the driveline components, such as bearings, joints, and couplings. Choose a driveline that is built to withstand the demands of the application and requires minimal maintenance to ensure long-term performance and reduce downtime.

7. Compatibility:

– Ensure compatibility between the PTO driveline and the power source (e.g., tractor, engine). Consider the PTO driveline’s connection type, size (e.g., spline count, shaft diameter), and mounting configuration to ensure a proper fit and connection with the power source.

8. Environmental Conditions:

– Take into account the environmental conditions in which the PTO driveline will operate. Factors such as temperature extremes, exposure to moisture, dust, or chemicals can impact the driveline’s performance and longevity. Choose a driveline that is designed to withstand the specific environmental conditions of the application.

9. Manufacturer and Quality:

– Consider the reputation and reliability of the PTO driveline manufacturer. Opt for reputable manufacturers known for producing high-quality and durable driveline systems. Research customer reviews and seek recommendations from industry experts to ensure you choose a reliable and reputable brand.

By carefully considering these factors, you can select the most appropriate PTO driveline for your specific application. It is recommended to consult with manufacturers, industry experts, or equipment dealers to get further guidance and ensure the right driveline selection for your needs.

pto shaft

How do PTO drivelines enhance the performance of tractors and agricultural equipment?

PTO (Power Take-Off) drivelines play a crucial role in enhancing the performance of tractors and agricultural equipment. By providing a reliable and versatile power source, PTO drivelines improve the functionality, efficiency, and productivity of agricultural machinery. Here are several ways in which PTO drivelines enhance the performance of tractors and agricultural equipment:

1. Power Versatility:

– PTO drivelines enable tractors and agricultural equipment to utilize a wide range of power-driven implements and attachments. By connecting to the PTO shaft of a tractor, implements such as mowers, tillers, seeders, and balers can be powered directly, eliminating the need for separate engines or motors. This versatility allows farmers to perform multiple tasks using a single power source, reducing equipment redundancy and increasing operational efficiency.

2. Increased Efficiency:

– PTO drivelines contribute to increased efficiency by providing a direct power transfer mechanism. The driveline ensures minimal power loss during transmission, resulting in more efficient utilization of available power. This efficiency leads to improved performance and reduced fuel consumption, ultimately optimizing resource utilization and lowering operating costs.

3. Flexibility in Equipment Usage:

– PTO drivelines offer flexibility in equipment usage by allowing quick and easy attachment and detachment of implements. Farmers can rapidly switch between different implements, tailoring the equipment to suit specific tasks and field conditions. This flexibility enhances productivity as it reduces downtime associated with changing equipment, enabling farmers to adapt to changing agricultural needs efficiently.

4. Time Savings:

– PTO drivelines contribute to time savings by enabling faster and more efficient completion of agricultural tasks. Machinery powered by PTO drivelines can operate at higher speeds and cover larger areas, reducing the time required for tasks such as mowing, tilling, planting, and harvesting. Additionally, the direct power transfer provided by PTO drivelines eliminates the need for manual labor or slower power transmission methods, further enhancing productivity and time efficiency.

5. Enhanced Capability:

– PTO drivelines enhance the capability of tractors and agricultural equipment by enabling them to handle a broader range of tasks and operate specialized implements. For example, PTO-driven sprayers allow precise and efficient spraying of fertilizers and pesticides, ensuring optimal crop health. PTO-driven balers enable efficient baling and packaging of hay or other forage materials. The versatility and enhanced capability provided by PTO drivelines allow farmers to expand their operations and achieve higher levels of productivity.

6. Consistent Power Delivery:

– PTO drivelines ensure consistent power delivery to agricultural equipment, resulting in consistent and uniform operation. The power from the tractor or power source is transmitted directly to the driven machinery, maintaining a steady power input. Consistent power delivery helps ensure optimum performance, reducing variations in output quality and minimizing the need for rework or adjustments.

7. Improved Safety:

– PTO drivelines contribute to improved safety by reducing the need for direct operator interaction with moving parts. Implements and machinery powered by PTO drivelines often have guards and safety features in place to protect operators from potential hazards. Additionally, the direct power transfer eliminates the need for manual belt or chain drives, reducing the risk of entanglement or mechanical failures.

8. Advanced Technology Integration:

– PTO drivelines enable the integration of advanced technologies and features into agricultural equipment. For example, PTO-driven machinery can incorporate precision farming technologies, such as GPS guidance systems, automatic controls, and variable-rate application capabilities. These technologies enhance accuracy, efficiency, and input optimization, resulting in improved performance and increased yields.

Overall, PTO drivelines significantly enhance the performance of tractors and agricultural equipment by providing a versatile power source, increasing efficiency, enabling flexibility in equipment usage, saving time, enhancing capability, ensuring consistent power delivery, improving safety, and facilitating the integration of advanced technologies. These advantages contribute to increased productivity, improved operational effectiveness, and enhanced profitability in agricultural operations.

pto shaft

What is a PTO driveline and how does it function in agricultural and industrial machinery?

A PTO (Power Take-Off) driveline is a mechanical system used in agricultural and industrial machinery to transfer power from a power source, such as an engine or motor, to driven equipment or implements. It consists of several components that work together to transmit power efficiently and reliably. Let’s explore the key elements of a PTO driveline and how it functions in agricultural and industrial machinery:

1. Power Source:

The power source in a PTO driveline is typically an engine or motor, such as the one found in a tractor or industrial machine. It generates rotational power, which serves as the energy source for the entire system.

2. PTO Shaft:

The PTO shaft is a rotating shaft that extends from the power source to the driven equipment. It is designed to transmit power from the power source to the implement. The PTO shaft is connected to the power source at one end and to the driven equipment at the other end.

3. PTO Clutch:

The PTO clutch is a mechanism that allows the operator to engage or disengage the power transfer between the power source and the driven equipment. It is usually controlled by a lever or switch, enabling the operator to start or stop the power transmission as needed. The PTO clutch ensures that power is only transferred when required, providing control and safety during operation.

4. PTO Gearbox:

In some machinery, a PTO gearbox is used to adjust the speed and torque of the power transfer. The gearbox is situated between the power source and the PTO shaft. It contains a set of gears that can be switched or adjusted to modify the rotational speed and torque of the PTO shaft. This allows for the adaptation of power to suit different implements or tasks.

5. PTO Driven Equipment:

The driven equipment refers to the implements or machinery that receive power from the PTO driveline. In agricultural machinery, this can include equipment like plows, mowers, balers, seeders, and grain augers. In industrial machinery, it can involve devices such as pumps, generators, compressors, or conveyor systems. The PTO driveline provides the necessary power to drive these equipment and enable their intended functions.

Function in Agricultural Machinery:

In agricultural machinery, the PTO driveline plays a crucial role in powering various implements and equipment. When the PTO clutch is engaged, rotational power is transmitted from the tractor’s engine to the PTO shaft. The PTO shaft, in turn, transfers this power to the driven equipment, allowing it to perform its task. For example, a PTO-driven mower receives power through the PTO shaft, enabling it to rotate the cutting blades and mow the field. The PTO driveline provides a flexible and efficient means of powering agricultural implements, contributing to increased productivity and versatility in farming operations.

Function in Industrial Machinery:

In industrial machinery, the PTO driveline serves a similar purpose by transferring power from the main power source to various driven equipment. The PTO clutch is engaged to initiate power transfer, and the PTO shaft transmits rotational power to the driven equipment. This allows the equipment to perform its specific function. For example, in a pump application, the PTO driveline powers the pump, enabling it to generate fluid flow or pressure. In a conveyor system, the PTO driveline drives the conveyor belt, facilitating material transportation. The PTO driveline in industrial machinery ensures efficient power transmission, enabling the equipment to operate effectively in industrial settings.

Overall, the PTO driveline is a critical component in agricultural and industrial machinery, facilitating the transfer of power from a power source to driven equipment. By utilizing the PTO shaft, clutch, gearbox (if present), and other components, the PTO driveline provides a reliable and efficient means of power transmission, enhancing the functionality and performance of machinery in these sectors.

China Custom Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision45 PTO Driveline  China Custom Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision45 PTO Driveline
editor by CX 2024-04-15

China Custom Transmission Shaft for Agricultural Machinery St52 E355 Q215b 45 # 1045 40cr 5140 1.7035 40mnb Pto Shaft-2 Precision Shaped Steel Pipe PTO Driveline

Product Description

Introduce

Specially shaped seamless steel pipes include those with non circular cross-sectional profiles, those with equal wall thickness, those with variable wall thickness, those with variable diameter and wall thickness along the length direction, and those with symmetrical and asymmetric cross-sectional profiles. Such as square, rectangular, conical, trapezoidal, spiral, etc. Specially shaped steel pipes are more suitable for the unique usage conditions, saving metal and improving labor productivity in component manufacturing. It is widely used in aviation, automobiles, shipbuilding, mining machinery, agricultural machinery, construction, light textile, and boiler manufacturing. The methods for producing shaped pipes include cold drawing, electric welding, extrusion, hot rolling, etc. Among them, the cold drawing method has been widely used.

Product Parameters

Triangle Steel Tube Outer (mm) Inner (mm)
H S H S
1S 32.4 2.5 26.6 3.5
2S 36.1 3.4 29 4
4S 43.4 3.3 36.1 4.4
5S 51.3 2.9 44.7 4
6S 53.6 3.8 44.7 4
7S 53.6 3.8 44.7 5.5
8S 62.7 4 53.6 4.5
9S 62.7 4 53.6 5.5

Chemical composition

st52 C Si Mn P S Cr Ni Cu Mo
Q215B 0.37-0.44 0.17-0.37 0.5-0.8 ≤0.035 ≤0.035 0.8-1.1 ≤0.3 ≤0.3 ≤0.15
45#/1045 0.43-0.5 0.6-0.9 ≤0.04 ≤0.05
40Cr/5140/1.7035 0.37-0.44 0.17-0.37 0.5-0.8 ≤0.035 ≤0.035 0.8-1.1 ≤0.3 ≤0.3 ≤0.15
40MnB 0.37-0.44 0.17-0.37 1.1-1.4 ≤0.035 ≤0.035 ≤0.3 ≤0.3 ≤0.3 ≤0.15

 

Product Description

Production Range Outer Diameter:6-530mm (0.24 inch – 21.18 inch)
Wall Thickness:0.8-2 tons of inventory goods and a number of long-term stable cooperative customers.

5. What services can we provide?
Accepted delivery conditions: FOB, CFR, CIF, EXW
Accepted payment currency: US dollar, Euro, Japanese yen, Canadian dollar, Australian dollar, Hong Kong dollar, British pound, RMB, Swiss franc;
Accepted payment type: T/T, L/C, D/P D/A, PayPal;
Optional ports: ZheJiang , ZheJiang , HangZhou;
Spoken: English, Chinese

6. How can we get your price?
A. We need the following information to quote for you:
1).  Product Name
2).  standard
3).  Material grade (chemical composition)
4).  dimension
5).  amount
6).  Special part drawin

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Support Online
Warranty: 1year
Type: Seamless
Technique: Cold Drawn
Material: Alloy Steel
Surface Treatment: Black/Oiled/Galvanization
Samples:
US$ 1800/Ton
1 Ton(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pto shaft

What maintenance practices are crucial for extending the lifespan of PTO driveline components?

Proper maintenance is essential for extending the lifespan of PTO (Power Take-Off) driveline components and ensuring their optimal performance. By following these crucial maintenance practices, you can minimize wear and tear, prevent premature failures, and maximize the longevity of your PTO driveline:

1. Regular Inspection:

– Conduct regular visual inspections of the entire PTO driveline assembly. Look for signs of damage, wear, or loose components. Pay close attention to the driveline shaft, universal joints, bearings, and couplings. Detecting early signs of wear or damage allows for timely repairs or replacements, preventing further damage and ensuring the longevity of the driveline components.

2. Lubrication:

– Proper lubrication is crucial for the smooth operation and longevity of PTO driveline components. Follow the manufacturer’s recommendations for lubricating the driveline, including the type of lubricant and the recommended intervals. Ensure that all lubrication points, such as universal joints and bearings, receive adequate grease or oil. Regular lubrication minimizes friction, reduces wear, and helps maintain the driveline’s efficiency and reliability.

3. Tightening and Fastener Checks:

– Periodically check and tighten all fasteners, such as bolts, nuts, and set screws, within the PTO driveline assembly. Vibrations and continuous operation can cause these fasteners to loosen over time, potentially leading to misalignment or damage. Regularly inspecting and tightening the fasteners ensures that the driveline remains securely connected, reducing the risk of component failure or disengagement during operation.

4. Balance and Alignment:

– Proper balance and alignment of the PTO driveline components are crucial for reducing vibrations, minimizing stress, and extending component life. Inspect and correct any imbalances or misalignments in the driveline components, including the driveline shaft and universal joints. Imbalances or misalignments can cause excessive wear on bearings, joints, and other driveline parts. Addressing these issues through proper balancing and alignment ensures smoother operation and prolongs the lifespan of the driveline.

5. Protection from Contaminants:

– Protecting the PTO driveline components from contaminants, such as dirt, debris, and moisture, is essential for preventing corrosion, premature wear, and damage. Clean the driveline regularly, removing any accumulated dirt or debris. Consider using protective covers or shields to minimize exposure to moisture and other environmental elements. Additionally, store the driveline in a clean and dry environment when not in use. Keeping the driveline components clean and protected helps maintain their performance and extends their lifespan.

6. Proper Usage and Handling:

– Follow the recommended usage guidelines provided by the manufacturer to ensure the driveline components are not subjected to excessive loads, speeds, or angles beyond their design capabilities. Avoid overloading the driveline or using it with incompatible equipment. Properly engage and disengage the PTO driveline according to the manufacturer’s instructions to prevent abrupt shocks or excessive wear. Handling the driveline with care and following proper usage practices reduces stress on the components and contributes to their longevity.

7. Prompt Repairs:

– Address any signs of damage, wear, or malfunction promptly. If you notice unusual vibrations, noise, or any other abnormal behavior during operation, investigate and address the issue as soon as possible. Delaying repairs or ignoring potential problems can lead to further damage and more extensive repairs down the line. Timely repairs help prevent component failures and extend the overall lifespan of the PTO driveline.

8. Professional Maintenance:

– For more complex maintenance tasks or when in doubt, consider seeking professional assistance. Experienced technicians or authorized service centers can provide thorough inspections, perform specialized maintenance procedures, and offer expert advice on maintaining the PTO driveline components. Professional maintenance ensures that the driveline receives the necessary care and attention to maximize its lifespan and performance.

By implementing these crucial maintenance practices, you can significantly extend the lifespan of PTO driveline components. Regular inspections, proper lubrication, tightening and fastener checks, balance and alignment, protection from contaminants, proper usage and handling, prompt repairs, and seeking professional maintenance when needed are key to preserving the driveline’s longevity and optimizing its performance.

pto shaft

Are there any limitations or challenges associated with using PTO driveline systems?

While PTO (Power Take-Off) driveline systems offer numerous benefits, there are also certain limitations and challenges associated with their use. Here are some of the key considerations:

1. Safety Risks:

– PTO driveline systems can pose safety risks if not handled properly. The rotating components of the driveline, such as the shafts, yokes, and universal joints, can cause serious injuries if operators come into contact with them while in motion. It is crucial to follow proper safety procedures, including the use of shields, guards, and safety devices, to prevent accidents. Adequate training and awareness about the potential hazards associated with PTO driveline systems are essential.

2. Maintenance and Lubrication:

– PTO driveline systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints, splines, and other moving parts need to be inspected, cleaned, and properly lubricated according to the manufacturer’s recommendations. Neglecting maintenance can lead to premature wear, increased friction, and potential failures, compromising the driveline’s efficiency and reliability.

3. Alignment and Misalignment:

– Proper alignment between the power source and the driven equipment is crucial for efficient power transfer in PTO driveline systems. Misalignment can result in increased vibration, excessive wear, and reduced power transmission efficiency. Achieving and maintaining proper alignment can be challenging, especially when connecting the driveline to equipment with varying mounting heights, angles, or misaligned driveline components. Operators need to carefully align the driveline to minimize stress and ensure smooth operation.

4. Length and Compatibility:

– PTO driveline systems need to be appropriately sized and compatible with the specific equipment and applications they are intended for. Variations in length, connection types, and torque requirements among different equipment can pose challenges in selecting the right driveline. Ensuring proper compatibility and fit between the driveline and the equipment is crucial for optimal power transmission and safety. Customization or adaptation may be necessary in certain cases, which could add complexity and cost.

5. Torque Overload and Protection:

– PTO driveline systems are susceptible to torque overload, especially when the driven equipment encounters sudden resistance or obstructions. Excessive torque can lead to driveline component failures, such as universal joint breakage or shear pin failure, potentially causing damage to the driveline or other connected components. Proper protection mechanisms, such as shear pins, slip clutches, or overload clutches, should be employed to prevent damage and ensure operator safety.

6. Noise and Vibration:

– PTO driveline systems can generate significant noise and vibration during operation. The rotating components, imbalances, misalignments, or worn-out components can contribute to increased noise levels and vibration. Excessive noise and vibration not only affect operator comfort but can also lead to component fatigue and premature wear. Employing appropriate vibration dampening techniques, balancing the driveline components, and using vibration-absorbing materials can help mitigate these issues.

7. Environmental Factors:

– PTO driveline systems may be exposed to various environmental factors, such as dust, debris, moisture, and temperature extremes. These factors can impact the driveline’s performance and longevity. Dust and debris can accumulate in the driveline components, leading to increased friction and wear. Moisture and corrosive environments can cause rust and degradation of driveline parts. Extreme temperatures can affect the lubrication properties and material integrity. Regular inspection, cleaning, and appropriate protection measures are essential to mitigate the impact of environmental factors.

In summary, while PTO driveline systems offer significant advantages, there are limitations and challenges that need to be addressed for safe and efficient operation. These include safety risks, maintenance requirements, alignment considerations, compatibility issues, torque overload protection, noise and vibration management, and the impact of environmental factors. By understanding and addressing these challenges, operators can ensure the proper functioning and longevity of PTO driveline systems.

pto shaft

Which industries and applications commonly utilize PTO drivelines for power distribution?

PTO (Power Take-Off) drivelines are widely used in various industries and applications that require the distribution of rotational power from a power source to driven equipment. The versatility and efficiency of PTO drivelines make them suitable for a range of tasks across different sectors. Let’s explore some of the industries and applications that commonly utilize PTO drivelines:

1. Agriculture:

The agriculture industry extensively relies on PTO drivelines for power distribution. Tractors equipped with PTO drivelines are commonly used to operate a wide array of implements and machinery, such as mowers, balers, harvesters, sprayers, seeders, and spreaders. PTO drivelines enable efficient power transmission for tasks like cutting, baling, spraying, planting, and spreading, contributing to the overall productivity and effectiveness of agricultural operations.

2. Construction and Earthmoving:

In the construction and earthmoving industry, PTO drivelines are utilized in heavy machinery for tasks such as excavating, grading, and material handling. Equipment like backhoes, loaders, and skid-steer loaders may feature PTO drivelines to power attachments like augers, trenchers, and hydraulic hammers. This enables these machines to perform a variety of functions efficiently, enhancing productivity on construction sites.

3. Forestry:

Forestry operations often employ PTO drivelines for power distribution in equipment used for wood processing, chipping, and mulching. Forestry mulchers, wood chippers, and stump grinders are commonly driven by PTO drivelines, allowing them to convert trees and wood waste into manageable sizes or mulch. PTO drivelines provide the necessary power to these machines, enabling efficient and effective forestry operations.

4. Landscaping and Groundskeeping:

The landscaping and groundskeeping industry extensively uses PTO drivelines for power distribution in equipment like lawn mowers, rotary cutters, and turf aerators. PTO-powered mowers can cover large areas efficiently, while rotary cutters are used for clearing brush and rough vegetation. Turf aerators equipped with PTO drivelines help maintain healthy lawns by improving soil aeration. PTO drivelines contribute to the performance and productivity of landscaping and groundskeeping tasks.

5. Utility and Municipal Services:

PTO drivelines find applications in utility and municipal services, where various equipment is used for maintenance and operations. Street sweepers, snow blowers, salt spreaders, and sewer cleaners often rely on PTO drivelines for power distribution. These machines can efficiently perform their respective tasks, such as cleaning streets, removing snow, spreading de-icing material, and maintaining sewer systems.

6. Industrial and Manufacturing:

In the industrial and manufacturing sectors, PTO drivelines are utilized in machinery and equipment for power distribution. Industrial mixers, pumps, generators, and compressors often incorporate PTO drivelines to transfer rotational power efficiently. This enables these machines to perform their specific functions, such as mixing materials, pumping fluids, generating electricity, or compressing air.

These are just a few examples of the industries and applications that commonly utilize PTO drivelines for power distribution. The versatility and efficiency of PTO drivelines make them suitable for a wide range of tasks, enabling power to be harnessed from a power source and efficiently distributed to driven equipment. PTO drivelines significantly contribute to the productivity and functionality of machinery in various sectors, enhancing overall operational efficiency.

China Custom Transmission Shaft for Agricultural Machinery St52 E355 Q215b 45 # 1045 40cr 5140 1.7035 40mnb Pto Shaft-2 Precision Shaped Steel Pipe PTO Driveline  China Custom Transmission Shaft for Agricultural Machinery St52 E355 Q215b 45 # 1045 40cr 5140 1.7035 40mnb Pto Shaft-2 Precision Shaped Steel Pipe PTO Driveline
editor by CX 2024-04-12

China high quality Forged Alloy Steel Drive Shaft for Tractors Drive Line

Product Description

 

Product Description:

Products:   Forged Alloy Steel Drive Shaft for Tractors 
Material: 40CrMo

Weight: From 0.2kg-5kg

Packing: Wooden case

Min Order: 1000pcs

Customized Production: Available as per your drawings or sample

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Products Quality Control

Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves thorough inspection and control of incoming materials, production processes, and finished products.

The quality control process includes:

  1. Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
  2. Timely sampling during production to ensure products are defect-free and to address any quality issues promptly.
  3. Utilization of a magnetic particle flaw detector in the final step of production to detect hidden cracks or defects in metal parts.
  4. Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection in the laboratory.

Below are pictures of the relevant testing equipment:

 

Quality Management System Control:

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows 5S lean production management to ensure efficiency and quality.

 

HiHangZhou Precision Forging Technology Co., Ltd.

Our Advantages:

  • Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
  • Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.
  • Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.
  • Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.
  • Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.

Company Culture

Our Vision

To become 1 of the leading companies.

Our Mission

To become a platform for employees to realize their dreams.

To become a transforming and upgrading pacemaker of Chinese enterprises.

To set national brands with pride.

Our Belief

We strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.

Values

Improvement is innovation, everyone can innovate.

Innovation is inspired, and failures are tolerated.

Frequently Asked Questions

  1. Q: Are you a trading company or a manufacturer?
    A: We are a manufacturer specializing in forging products, casting products, and machining capabilities.
  2. Q: What series products do you offer?
    A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries.
  3. Q: Do you provide samples? Is it free?
    A: Yes, we provide samples with customers covering the freight costs to show mutual cooperation sincerity.
  4. Q: Is OEM available?
    A: Yes, we offer OEM services.
  5. Q: What’s your quality guarantee?
    A: We prioritize continuous product quality improvement through strict control measures and certifications like ISO/TS16949 and SGS.
  6. Q: How about the packing?
    A: We typically use iron boxes or wooden cases, but can customize as per customer requirements.
  7. Q: What is your minimum order quantity?
    A: Minimum order quantity varies based on product features like material, weight, and construction.
  8. Q: What is the lead time?
    A: Lead time for new dies or molds and samples is 30-45 days, with large batch production within the same timeframe, subject to part complexity and quantity.
  9. Q: What payment methods do you accept?
    A: Payments can be made via T/T or L/C, with a 30% deposit in advance and 70% balance against the copy of B/L.

Certification

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do drivelines ensure optimal power transfer while minimizing energy losses?

Drivelines play a crucial role in ensuring optimal power transfer from the engine to the wheels while minimizing energy losses. The design and components of the driveline system are carefully engineered to maximize efficiency and minimize power wastage. Here are some key factors that contribute to achieving optimal power transfer and minimizing energy losses within a driveline:

1. Efficient Power Transmission:

Drivelines utilize various components, such as transmissions, clutches, and torque converters, to transmit power from the engine to the wheels. These components are designed to minimize energy losses by reducing friction, improving gear mesh efficiency, and optimizing torque transfer. For example, using low-friction materials, such as roller bearings, and employing advanced gear designs, like helical or hypoid gears, can help reduce power losses due to friction and gear meshing.

2. Gear Ratio Optimization:

The selection of appropriate gear ratios is essential for achieving optimal power transfer. By choosing gear ratios that match the engine’s power characteristics and the vehicle’s driving conditions, the driveline can efficiently convert and transmit power to the wheels. Optimized gear ratios ensure that the engine operates within its optimal RPM range, reducing unnecessary power losses and improving overall efficiency.

3. Limited Slip Differentials:

In driveline systems with multiple driven wheels (such as all-wheel drive or four-wheel drive), limited slip differentials (LSDs) are often employed to distribute power between the wheels. LSDs allow for better traction by transferring torque to the wheels with more grip while minimizing energy losses. By allowing some degree of differential wheel speed, LSDs ensure power is efficiently transmitted to the wheels that can utilize it most effectively.

4. Hybrid and Electric Drivetrains:

In hybrid and electric drivetrains, driveline systems are designed to optimize power transfer and minimize energy losses specific to the characteristics of electric motors and energy storage systems. These drivetrains often utilize sophisticated power electronics, regenerative braking systems, and advanced control algorithms to efficiently manage power flow and energy regeneration, resulting in improved overall system efficiency.

5. Aerodynamic Considerations:

Drivelines can also contribute to optimal power transfer by considering aerodynamic factors. By minimizing air resistance through streamlined vehicle designs, efficient cooling systems, and appropriate underbody airflow management, drivelines help reduce the power required to overcome aerodynamic drag. This, in turn, improves overall driveline efficiency and minimizes energy losses.

6. Advanced Control Systems:

The integration of advanced control systems within drivelines allows for optimized power transfer and efficient operation. Electronic control units (ECUs) monitor various parameters such as throttle position, vehicle speed, and driving conditions to adjust power distribution, manage gear shifts, and optimize torque delivery. By continuously adapting to real-time conditions, these control systems help maximize power transfer efficiency and minimize energy losses.

7. Material Selection and Weight Reduction:

The choice of materials and weight reduction strategies in driveline components contribute to minimizing energy losses. Lightweight materials, such as aluminum or composites, reduce the overall weight of the driveline system, resulting in reduced inertia and lower power requirements. Additionally, reducing the weight of rotating components, such as driveshafts or flywheels, helps improve driveline efficiency by minimizing energy losses associated with rotational inertia.

8. Regular Maintenance and Lubrication:

Proper maintenance and lubrication of driveline components are essential for minimizing energy losses. Regular maintenance ensures that driveline components, such as bearings and gears, are in optimal condition, minimizing frictional losses. Additionally, using high-quality lubricants and maintaining appropriate lubrication levels reduces friction and wear, improving driveline efficiency.

By incorporating these design considerations and engineering techniques, drivelines can achieve optimal power transfer while minimizing energy losses. This leads to improved overall efficiency, enhanced fuel economy, and reduced environmental impact.

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Are there any limitations or disadvantages associated with driveline systems?

While driveline systems offer numerous advantages in terms of power transmission and vehicle performance, there are also some limitations and disadvantages associated with their use. It’s important to consider these factors when designing, operating, and maintaining driveline systems. Let’s explore some of the limitations and disadvantages:

1. Complex Design and Integration:

Driveline systems can be complex in design, especially in modern vehicles with advanced technologies. They often consist of multiple components, such as transmissions, differentials, transfer cases, and drive shafts, which need to be properly integrated and synchronized. The complexity of the driveline system can increase manufacturing and assembly challenges, as well as the potential for compatibility issues or failures if not designed and integrated correctly.

2. Energy Losses:

Driveline systems can experience energy losses during power transmission. These losses occur due to factors such as friction, heat generation, mechanical inefficiencies, and fluid drag in components like gearboxes, differentials, and torque converters. The energy losses can negatively impact overall efficiency and result in reduced fuel economy or power output, especially in systems with multiple driveline components.

3. Limited Service Life and Maintenance Requirements:

Driveline components, like any mechanical system, have a limited service life and require regular maintenance. Components such as clutches, bearings, gears, and drive shafts are subject to wear and tear, and may need to be replaced or repaired over time. Regular maintenance, including lubrication, adjustments, and inspections, is necessary to ensure optimal performance and prevent premature failures. Failure to perform proper maintenance can lead to driveline malfunctions, increased downtime, and costly repairs.

4. Weight and Space Constraints:

Driveline systems add weight and occupy space within a vehicle. The additional weight affects fuel efficiency and overall vehicle performance. Moreover, the space occupied by driveline components can limit design flexibility, particularly in compact or electric vehicles where space optimization is crucial. Manufacturers must strike a balance between driveline performance, vehicle weight, and available space to meet the requirements of each specific vehicle type.

5. Noise, Vibration, and Harshness (NVH):

Driveline systems can generate noise, vibration, and harshness (NVH) during operation. Factors such as gear meshing, unbalanced rotating components, or improper driveline alignment can contribute to unwanted vibrations or noise. NVH issues can affect driving comfort, passenger experience, and vehicle refinement. Manufacturers employ various techniques, including vibration dampening materials, isolators, and precision engineering, to minimize NVH levels, but achieving complete elimination can be challenging.

6. Limited Torque Handling Capability:

Driveline systems have limitations in terms of torque handling capability. Excessive torque beyond the rated capacity of driveline components can lead to failures, such as shearing of gears, clutch slippage, or drive shaft breakage. High-performance vehicles or heavy-duty applications may require specialized driveline components capable of handling higher torque loads, which can increase costs and complexity.

7. Traction Limitations:

Driveline systems, particularly in vehicles with two-wheel drive configurations, may experience traction limitations, especially in slippery or off-road conditions. Power is typically transmitted to only one or two wheels, which can result in reduced traction and potential wheel slippage. This limitation can be mitigated by utilizing technologies such as limited-slip differentials, electronic traction control, or implementing all-wheel drive systems.

While driveline systems provide crucial power transmission and vehicle control, they do have limitations and disadvantages that need to be considered. Manufacturers, designers, and operators should carefully assess these factors and implement appropriate design, maintenance, and operational practices to optimize driveline performance, reliability, and overall vehicle functionality.

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How do drivelines contribute to power transmission and motion in various applications?

Drivelines play a crucial role in power transmission and motion in various applications, including automotive vehicles, agricultural machinery, construction equipment, and industrial systems. They are responsible for transmitting power from the engine or power source to the driven components, enabling motion and providing the necessary torque to perform specific tasks. Here’s a detailed explanation of how drivelines contribute to power transmission and motion in various applications:

1. Automotive Vehicles: In automotive vehicles, such as cars, trucks, and motorcycles, drivelines transmit power from the engine to the wheels, enabling motion and propulsion. The driveline consists of components such as the engine, transmission, drive shafts, differentials, and axles. The engine generates power by burning fuel, and this power is transferred to the transmission. The transmission selects the appropriate gear ratio and transfers power to the drive shafts. The drive shafts transmit the power to the differentials, which distribute it to the wheels. The wheels, in turn, convert the rotational power into linear motion, propelling the vehicle forward or backward.

2. Agricultural Machinery: Drivelines are extensively used in agricultural machinery, such as tractors, combines, and harvesters. These machines require power transmission to perform various tasks, including plowing, tilling, planting, and harvesting. The driveline in agricultural machinery typically consists of a power take-off (PTO) unit, drive shafts, gearboxes, and implement shafts. The PTO unit connects to the tractor’s engine and transfers power to the drive shafts. The drive shafts transmit power to the gearboxes, which further distribute it to the implement shafts. The implement shafts drive the specific agricultural implements, enabling them to perform their intended functions.

3. Construction Equipment: Drivelines are essential in construction equipment, such as excavators, loaders, bulldozers, and cranes. These machines require power transmission to perform tasks such as digging, lifting, pushing, and hauling. The driveline in construction equipment typically consists of an engine, transmission, drive shafts, hydraulic systems, and various gear mechanisms. The engine generates power, which is transferred to the transmission. The transmission, along with the hydraulic systems and gear mechanisms, converts and controls the power to drive the different components of the equipment, allowing them to perform their specific functions.

4. Industrial Systems: Drivelines are widely used in industrial systems and machinery, including conveyor systems, manufacturing equipment, and heavy-duty machinery. These applications require power transmission for material handling, processing, and production. The driveline in industrial systems often involves electric motors, gearboxes, drive shafts, couplings, and driven components. The electric motor provides rotational power, which is transmitted through the driveline components to drive the machinery or conveyors, facilitating the desired motion and power transmission within the industrial system.

5. Power Generation: Drivelines are also employed in power generation applications, such as generators and turbines. These systems require power transmission to convert mechanical energy into electrical energy. The driveline in power generation often consists of a prime mover, such as an internal combustion engine or a steam turbine, connected to a generator. The driveline components, such as couplings, gearboxes, and drive shafts, transmit the rotational power from the prime mover to the generator, which converts it into electrical power.

6. Marine and Aerospace Applications: Drivelines are utilized in marine vessels and aerospace systems to facilitate propulsion and motion. In marine applications, drivelines transfer power from engines or turbines to propellers or water jets, enabling the vessel to move through the water. In aerospace applications, drivelines transmit power from engines to various components, such as rotors or propellers, providing the necessary thrust for flight.

In summary, drivelines are integral to power transmission and motion in a wide range of applications. They enable the transfer of power from the engine or power source to the driven components, allowing for the generation of torque and the performance of specific tasks. Drivelines play a vital role in automotive vehicles, agricultural machinery, construction equipment, industrial systems, power generation, and marine and aerospace applications, contributing to efficient power transmission, motion, and the overall functionality of these diverse systems.

China high quality Forged Alloy Steel Drive Shaft for Tractors Drive LineChina high quality Forged Alloy Steel Drive Shaft for Tractors Drive Line
editor by CX 2024-04-02

China Professional CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive Line

Product Description

 

Product Description

SWC BH Cardan Shaft Basic Parameter And Main Dimension

Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

Detailed Photos

 

Product Parameters

 Model   Tn
kN • m

T.
kN • m

p
(.)
LS
mm
Lmin                           Size
                           mm
I kg. m2       m
      kg
Di
js11
d2
H7
Da Lm n-d k t b
h9
g Lmin 100mm Lmin 100mm
SWC58BH 58 0.15 0.075 ≤22 35 325 47 30 38 35 4-5 3.5 1.5 2.2
SWC65BH 65 0.25 0.125 ≤22 40 360 52 35 42 46 4-6 4.5 1.7 3.0
SWC75BH 75 0.50 0.25 ≤22 40 395 62 42 50 58 6-6 5.5 2.0 5.0
SWC90BH 90 1.0 0.50 ≤22 45 435 74.5 47 54 58 4-8 6.0 2.5 6.6
SWC100BH 100 1.5 0.75 ≤25 55 390 84 57 60 58 6-9 7 2.5 0.0044 0.00019 6.1 0.35
SWC120BH 120 2.5 1.25 ≤25 80 485 102 75 70 68 8-11 8 2.5 0.5719 0.00044 10.8 0.55
SWC150BH 150 5 2.5 ≤25 80 590 13.0 90 89 80 8-13 10 3.0 0.0423 0.00157 24.5 0.85
SWC160BH 160 10 5 ≤25 80 660 137 100 95 110 8-15 15 3.0 20 12 0.1450 0.0060 68 1.72
SWC180BH 180 20 10 ≤25 100 810 155 105 114 130 8-17 17 5.0 24 14 0.1750 0.0070 70 2.8
SWC200BH 200 32 16 ≤15 110 860 170 120 127 135 8-17 19 5.0 28 16 0.3100 0.0130 86 3.6
SWC225BH 225 40 20 ≤15 140 920 196 135 152 120 8-17 20 5.0 32 9.0 0.5380 0.5714 122 4.9
SWC250BH 250 63 31.5 ≤15 140 1035 218 150 168 140 8-19 25 6.0 40 12.5 0.9660 0.5717 172 5.3
SWC285BH 285 90 45 ≤15 140 1190 245 170 194 160 8-21 27 7.0 40 15.0 2.0110 0.571 263 6.3
SWC315BH 315 125 63 ≤15 140 1315 280 185 219 180 10-23 32 8.0 40 15.0 3.6050 0.571 382 8.0
SWC350BH 350 180 90 ≤15 150 1410 310 210 267 194 10-23 35 8.0 50 16.0 7.571 0.2219 582 15.0
SWC390BH 390 250 125 ≤15 170 1590 345 235 267 215 10-25 40 8.0 70 18.0 12.164 0.2219 738 15.0
SWC440BH 440 355 180 ≤15 190 1875 390 255 325 260 16-28 42 10 80 20.0 21.420 0.4744 1190 21.7
SWC490BH 490 500 250 ≤15 190 1985 435 275 325 270 16-31 47 12 90 22.5 32.860 0.4744 1452 21.7
SWC550BH 550 710 355 ≤15 240 2300 492 320 426 305 16-31 50 12 100 22.5 68.920 1.3570 2380 34

 

Packaging & Shipping

 

Company Profile

HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do manufacturers ensure the compatibility of driveline components with different vehicles?

Manufacturers employ various measures to ensure the compatibility of driveline components with different vehicles. These measures involve careful design, engineering, testing, and standardization processes to meet the specific requirements of each vehicle type. Let’s explore how manufacturers ensure compatibility:

1. Vehicle-Specific Design:

Manufacturers design driveline components with specific vehicle types in mind. Each vehicle type, such as passenger cars, trucks, SUVs, or commercial vehicles, has unique requirements in terms of power output, torque capacity, weight distribution, space constraints, and intended usage. Manufacturers consider these factors during the component design phase to ensure that the driveline components are optimized for compatibility with the intended vehicle type.

2. Engineering and Simulation:

Manufacturers employ advanced engineering techniques and simulation tools to evaluate the performance and compatibility of driveline components. They use computer-aided design (CAD) software and finite element analysis (FEA) simulations to model and analyze the behavior of the components under various operating conditions. This allows them to identify any potential compatibility issues, such as excessive stress, misalignment, or interference, and make necessary design adjustments before moving to the production stage.

3. Prototyping and Testing:

Manufacturers create prototypes of driveline components and subject them to rigorous testing to ensure compatibility. These tests include bench testing, dynamometer testing, and vehicle-level testing. By simulating real-world operating conditions, manufacturers can evaluate the performance, durability, and compatibility of the components. They assess factors such as power transmission efficiency, torque capacity, heat dissipation, noise and vibration levels, and overall drivability to ensure that the components meet the requirements and are compatible with the intended vehicle.

4. Standardization:

Manufacturers adhere to industry standards and specifications to ensure compatibility and interchangeability of driveline components. These standards cover various aspects such as dimensions, material properties, spline profiles, shaft diameters, and mounting interfaces. By following established standards, manufacturers can ensure that their driveline components can be seamlessly integrated into different vehicles from various manufacturers, promoting compatibility and ease of replacement or upgrade.

5. Collaborative Development:

Manufacturers often collaborate closely with vehicle manufacturers during the development process to ensure compatibility. This collaboration involves sharing specifications, design requirements, and performance targets. By working together, driveline manufacturers can align their component designs with the vehicle manufacturer’s specifications, ensuring that the driveline components fit within the vehicle’s space constraints, mating interfaces, and intended usage. This collaborative approach helps optimize compatibility and integration between the driveline components and the vehicle’s overall system.

6. Continuous Improvement:

Manufacturers continuously improve their driveline components based on feedback, field data, and advancements in technology. They gather information from vehicle manufacturers, end-users, and warranty claims to identify any compatibility issues or performance shortcomings. This feedback loop helps drive refinements and enhancements in the design, manufacturing processes, and material selection of the driveline components, ensuring better compatibility and performance in future iterations.

Overall, manufacturers employ a combination of vehicle-specific design, engineering and simulation, prototyping and testing, standardization, collaborative development, and continuous improvement to ensure the compatibility of driveline components with different vehicles. These efforts help optimize power transmission, reliability, and performance, while ensuring a seamless integration of the driveline components into the diverse range of vehicles present in the market.

pto shaft

Can driveline components be customized for specific vehicle or equipment requirements?

Yes, driveline components can be customized to meet specific vehicle or equipment requirements. Manufacturers and suppliers offer a range of options for customization to ensure optimal performance, compatibility, and integration with different vehicles or equipment. Customization allows for tailoring the driveline components to specific powertrain configurations, operating conditions, torque requirements, and space constraints. Let’s explore the details of customization for driveline components:

1. Powertrain Configuration:

Driveline components can be customized to accommodate different powertrain configurations. Whether it’s a front-wheel drive, rear-wheel drive, or all-wheel drive system, manufacturers can design and provide specific components such as differentials, gearboxes, and drive shafts that are compatible with the required power distribution and torque transfer characteristics of the particular configuration.

2. Torque Capacity:

Driveline components can be customized to handle specific torque requirements. Different vehicles or equipment may have varying torque outputs based on their intended applications. Manufacturers can engineer and produce driveline components with varying torque-handling capabilities to ensure reliable and efficient power transmission for a range of applications, from passenger vehicles to heavy-duty trucks or machinery.

3. Size and Configuration:

Driveline components can be customized in terms of size, shape, and configuration to fit within the space constraints of different vehicles or equipment. Manufacturers understand that each application may have unique packaging limitations, such as limited available space or specific mounting requirements. Through customization, driveline components can be designed and manufactured to align with these specific dimensional and packaging constraints.

4. Material Selection:

The choice of materials for driveline components can be customized based on the required strength, weight, and durability characteristics. Different vehicles or equipment may demand specific material properties to optimize performance, such as lightweight materials for improved fuel efficiency or high-strength alloys for heavy-duty applications. Manufacturers can provide customized driveline components with materials selected to meet the specific performance and operational requirements.

5. Performance Optimization:

Driveline components can be customized to optimize performance in specific applications. Manufacturers can modify aspects such as gear ratios, differential configurations, or clutch characteristics to enhance acceleration, traction, efficiency, or specific performance attributes based on the intended use of the vehicle or equipment. This customization ensures that the driveline components are tailored to deliver the desired performance characteristics for the specific application.

6. Specialized Applications:

For specialized applications, such as off-road vehicles, racing cars, or industrial machinery, driveline components can be further customized to meet the unique demands of those environments. Manufacturers can develop specialized driveline components with features like enhanced cooling, reinforced construction, or increased torque capacity to withstand extreme conditions or heavy workloads.

Overall, customization of driveline components allows manufacturers to meet the specific requirements of different vehicles or equipment. From powertrain configuration to torque capacity, size and configuration, material selection, performance optimization, and specialized applications, customization ensures that driveline components are precisely designed and engineered to achieve the desired performance, compatibility, and integration with specific vehicles or equipment.

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How do drivelines handle variations in torque, speed, and angles of rotation?

Drivelines are designed to handle variations in torque, speed, and angles of rotation within a power transmission system. They incorporate specific components and mechanisms that enable the smooth and efficient transfer of power while accommodating these variations. Here’s a detailed explanation of how drivelines handle variations in torque, speed, and angles of rotation:

Variations in Torque:

Drivelines encounter variations in torque when the power requirements change, such as during acceleration, deceleration, or when encountering different loads. To handle these variations, drivelines incorporate several components:

1. Clutch: In manual transmission systems, a clutch is used to engage or disengage the engine’s power from the driveline. By partially or completely disengaging the clutch, the driveline can temporarily interrupt power transfer, allowing for smooth gear changes or vehicle stationary positions. This helps manage torque variations during shifting or when power demands change abruptly.

2. Torque Converter: Automatic transmissions employ torque converters, which are fluid couplings that transfer power from the engine to the transmission. Torque converters provide a certain amount of slip, allowing for torque multiplication and smooth power transfer. The slip in the torque converter helps absorb torque variations and dampens abrupt changes, ensuring smoother operation during acceleration or when power demands fluctuate.

3. Differential: The differential mechanism in drivelines compensates for variations in torque between the wheels, particularly during turns. When a vehicle turns, the inner and outer wheels travel different distances, resulting in different rotational speeds. The differential allows the wheels to rotate at different speeds while distributing torque to each wheel accordingly. This ensures that torque variations are managed and power is distributed effectively to optimize traction and stability.

Variations in Speed:

Drivelines also need to handle variations in rotational speed, especially when the engine operates at different RPMs or when different gear ratios are selected. The following components aid in managing speed variations:

1. Transmission: The transmission allows for the selection of different gear ratios, which influence the rotational speed of the driveline components. By changing gears, the transmission adjusts the speed at which power is transferred from the engine to the driveline. This allows the driveline to adapt to different speed requirements, whether it’s for quick acceleration or maintaining a consistent speed during cruising.

2. Gearing: Driveline systems often incorporate various gears in the transmission, differential, or axle assemblies. Gears provide mechanical advantage by altering the speed and torque relationship. By employing different gear ratios, the driveline can adjust the rotational speed and torque output to match the requirements of the vehicle under different operating conditions.

Variations in Angles of Rotation:

Drivelines must accommodate variations in angles of rotation, especially in vehicles with flexible or independent suspension systems. The following components help manage these variations:

1. Universal Joints: Universal joints, also known as U-joints, are flexible couplings used in drivelines to accommodate variations in angles and misalignments between components. They allow for smooth power transmission between the drive shaft and other components, compensating for changes in driveline angles during vehicle operation or suspension movement. Universal joints are particularly effective in handling non-linear or variable angles of rotation.

2. Constant Velocity Joints (CV Joints): CV joints are specialized joints used in drivelines, especially in front-wheel-drive and all-wheel-drive vehicles. They allow the driveline to handle variations in angles while maintaining a constant velocity during rotation. CV joints are designed to mitigate vibrations, power losses, and potential binding or juddering that can occur due to changes in angles of rotation.

By incorporating these components and mechanisms, drivelines effectively handle variations in torque, speed, and angles of rotation. These features ensure smooth power transfer, optimal performance, and enhanced durability in various driving conditions and operating scenarios.

China Professional CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive LineChina Professional CZPT SWC-Bh Types Cardan Drive Shaft for Rolling Mill, Steel Mills Industry, Paper Mill Machinery Drive Line
editor by CX 2024-03-19